Procedure of simulations for Evaluations of Transient Parameters Stability for RF Cavities Due to Effects of Pulsed RF Heating
V. Paramonov, B. Militsyn, A.Skassyrskaya

TL;DR
This paper presents a simulation procedure for analyzing transient thermal and elastic deformations in RF cavities caused by pulsed RF heating, crucial for ensuring cavity stability and performance.
Contribution
It introduces a comprehensive simulation method combining thermal and elastic effects for RF cavity PRFH analysis, validated with test results.
Findings
Simulations can accurately predict cavity frequency shifts due to PRFH.
Transient thermo-elastic deformations occur within microseconds.
The method ensures high precision in modeling PRFH effects.
Abstract
The Pulsed RF Heating (PRFH) is the well known effect in the development of high gradient accelerating cavities. There is a lot of research dedicated to the tolerable strength of electromagnetic field and the corresponding temperature rise leading to the surface degradation and cavity performance violation. To provide high quality of electron bunches, RF gun cavities operate in electron sources with high electric, and hence, magnetic RF fields. Being at the safe side with respect to cavity surface degradation, related to the PRFH result for S band in essentially transient thermal deformations, leading to the cavity frequency shift and quality factor change even within a few microseconds in the RF pulse. Thermo-elastic deformations consist of slow heat propagation from the cavity surface and fast elastic wave propagation from the very thin heated surface layer inside the cavity body with…
| Parameter | Units | OFHC, | Steel |
|---|---|---|---|
| annealed, [1] | AISI 316 | ||
| Density, | 8950 | 8000 | |
| Specific heat, | 385 | 460 | |
| Heat conductivity, | 391 | 16.3 | |
| Thermal expansion, | |||
| Elastic modulus, | GPa | 123 | 193 |
| Poisson’s ratio, | 0.345 | 0.28 | |
| Yield stress, | MPa | 62 | |
| Electric conductivity, |
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Taxonomy
TopicsParticle accelerators and beam dynamics · Gyrotron and Vacuum Electronics Research · Particle Accelerators and Free-Electron Lasers
Procedure of simulations for Evaluations of Transient Parameters Stability for RF Cavities Due to Effects of Pulsed RF Heating
V. Paramonov1, B. Militsyn2, A. Skassyrskaya1
1 - INR of the RAS, 60-th Oct. Anniv. Prosp. 7a, 117312, Moscow, Russia
2 - UKRI STFC ASTeC, Daresbury, Warrington, Cheshire, UK
Abstract
The Pulsed RF Heating (PRFH) is the well known effect in the development of high gradient accelerating cavities. There is a lot of research dedicated to the tolerable strength of electromagnetic field and the corresponding temperature rise leading to the surface degradation and cavity performance violation. To provide high quality of electron bunches, RF gun cavities operate in electron sources with high electric, and hence, magnetic RF fields. Being at the safe side with respect to cavity surface degradation, related to the PRFH result for S band in essentially transient thermal deformations, leading to the cavity frequency shift and quality factor change even within a few microseconds in the RF pulse.
Thermo-elastic deformations consist of slow heat propagation from the cavity surface and fast elastic wave propagation from the very thin heated surface layer inside the cavity body with different in five orders typical velocities.
For simulations of PRFH effects for more or less practical cavity design we can get results only in direct numerical simulations with certified software like ANSYS. The critical issue for such direct simulations is to combine in a single model the possibility of correct description for such qualitatively different process and to prove the reasonable precision of simulations. This report describes the procedure for simulation of PRFH related transient thermo-elastic deformations in S band cavities. The results of test simulations are presented to show the relative precision of simulations.
Contents
-
4.1 Test simulations with ANSYS in quasi-static approximation
-
5 Application to PRFH effects simulations in the S band cavity
1 Introduction
The study of PRFH related effects usually is directed to estimations of the tolerable temperature rise at the cavity surface, [1]. To provide high quality of electron bunches for the modern Free Electron Laser (FEL) facilities, the RF gun cavities operate in the electron sources with high electric, and hence, magnetic RF fields. As a characteristic modern example Fig. 1a illustrates a High Repetition Rate Gun (HRRG) RF cavity of the CLARA project, [2]. The cavity operates with frequency in a pulsed mode with electric field at the cathode up to . Certaimly this results in the maximal magnetic field at the surface and the maximal pulsed RF loss density up to . The PRFH effect during RF pulse results in the temperature rise in some parts of the cavity surface at . It is within the safe limits with respect to surface deterioration, [1]. But the temperature rise in the thin heated surface layer generates thermal deformations and change of cavity parameters during RF pulse. It will directly lead to deviations in the amplitude and the phase of RF field in the gun cavity.
The requirements to high performances for modern FEL facilities, [3], transform to the requirements of high stability of the field amplitude and phase in the RF gun cavity [4]. Estimations for parameters stability for each FEL element, including the RF gun, are required. The simplest and probably the only way to get estimations is the direct numerical simulations. For these reasons we need a reliable procedure and should represent the precision of the results.
2 Process description
The transient process of thermal elastic deformations is described by the coupled equations for temperature and displacements distributions, [5]:
[TABLE]
where and are the density, the specific heat, the heat conductivity, the coefficient of linear thermal expansion, the Young’s modulus and the Poisson ratio, respectively.
The first equation in Eq. 1, neglecting the last term as small, describes the heat diffusion from the heated surface into the cavity body. This process is well studied and explained in [1] and related references. The temperature rise at the surface over the steady-state value and the heat penetration depth can be found, [6], [1], as:
[TABLE]
where is the thermal diffusivity for copper. For the RF pulse and the heat penetrates to the depth and , respectively.
The second equation in Eq. 1 is a typical wave equation for displacements with a driving term . The equation describes propagation of longitudinal elastic waves of compression from the source - the heated layer at the surface - into cavity the body with the velocity in copper
[TABLE]
The typical distance from the heated cavity surface the cooling channels, providing violation of the cavity body homogeneity, is about . It corresponds to the travel time for about which is necessary for an elastic wave to go from the surface to the channel and back. With a typical duration of the RF pulse for S-band, frequency , gun cavities , during the main part of the RF pulse we should expect interaction of forward elastic waves, moving from the cavity surface into the body with backward waves, scattered at violations of homogeneity.
But the time of the RF pulse is not sufficient for formation of a steady-state distribution of deformations and the displacements are essentially non-stationary.
3 Procedure of simulations
The real cavity design, Fig. 1a, contains a lot of technical details, which are not determining for the problem. We have to consider a simpler model, taking into account exclusively essential components, Fig. 1b. Even for such a simplified model we can obtain only numerical results with direct numerical simulations by using the certified software like ANSYS, [7].
Based on the previously developed procedure of coupled simulation [8], on the basis of ANSYS a special procedure was developed to simulate PRFH effects in the L-band cavities with frequency . But L-band cavities operate with more than one order lower RF loss density and the PRFH effects take place mainly due to a long RF pulse . In this case the PRFH effects are relatively slow and the displacements can be considered in quasi-static approximation:
[TABLE]
It corresponds to the infinite velocity of elastic wave propagation. The comparison with the experiments for a PRFH induced cavity frequency shift shown reasonably good coincidence.
Fig. 2 illustrates the procedure for PRFH effects simulations. Starting with simulation of electric and magnetic RF field distributions, Fig. 2a,b, we define the distribution of RF loss density at the cavity surface, Fig. 2c, and finally simulate temperature distribution in the heated layer, Fig. 2d and displacements distributions in the cavity body, Fig. 2e in quasi-static approximation, see Eq. 4.
Generally, the heat source is volumetric, distributed in a very thin layer with a skin-depth along the cavity surface. For L band frequencies and for S band . As is shown in [10], in the equation for temperature distribution Eq. 1 with a good precision of the results the boundary condition od the prescribed heat flux can be used:
[TABLE]
For a long RF pulse in L band cavities the approximation of the rectangular heat pulse can be used:
[TABLE]
where is the steady state distribution of RF losses at the cavity surface. For a relatively short RF pulse in the S band cavities we have to take into account the rise time of the field in the cavity and the pulse of heat load is accretive:
[TABLE]
For the HRRG gun cavity value is .
In the quasi-static approximation for PRFH effects simulations for the L band cavities the first equation in Eq. 4 is independent and the solution requires only one variable - temperature - per mesh node. The solution of the second equation in Eq. 4 for displacements requires three independent variables per mesh node. For essentially transient deformations in the S band cavities we have to consider the coupled equations in Eq. 1, which require four variables per mesh node.
For the S band cavities PRFH effects take place due to an order higher heat loading and for the relatively short RF pulse the penetration depth is an order smaller. The distributions of and near the cavity surface are much sharper, as compared to the L band case. Hence, for the correct description of and especially , much denser mesh is required near the cavity surface with not less than the second order for solution approximation.
To describe the body elements of the S band cavity even for a simplified model, Fig. 1b, we need a mesh size and for description of elastic wave propagation a time step .
All these reasons together result in severe, about one order, increasing of the required resources in computing. Even for a simplified model in Fig. 1b, being limited by problem size variables, we cannot solve the task for the whole body and have to consider a sector of degrees.
For numerical simulations we have to define parameters of materials. For the cavity body, Fig. 1b, OFHC copper is applied. Referring to [1], the parameters of materials are assumed as is listed in Table 1.
4 Test simulations
In any case, to be confident in the reliability of the results, for new physical conditions of PRFH, the procedure for simulations should be tested at some simpler model, where the results can be obtained with independent methods.
Let us consider hollow copper spheres as a test model, Fig. 3, with the internal radius and outer radius . For the thin sphere in Fig. 3a and for the time of simulations we can expect for an elastic wave several passes from the internal surface and back. For the thick sphere in Fig. 3b and for same time no reflected wave will occur at the inner surface.
We will also consider the uniform constant pulsed heat load , applied to the inner sphere surface, . In these approximations the coupled problem of thermal deformations, Eq. 1, in the spherical coordinates becomes one dimensional and solutions depend only on radius :
[TABLE]
The system of Eq. 8 can be solved numerically by using routines from the program libraries like NAG, [11]. Fig. 4a,b shows the plots of temperature distribution and distribution inside the hollow sphere for different time moments. These results were obtained by numerical solution of Eq. 8 using D03PBF routine in the NAG Fortran Library assuming the rectangular pulse of the heat load, Eq. 6. As one can see from Fig. 4b, very sharp dependence for takes place in the pulse beginning, .
The correct description of distribution due to PRFH effect is the main problem for numerical solution of Eq. 1 problem in both transient and quasi-static approximations, because the expansion of the heated surface layer is the source of displacements. To estimate precision of simulation, we can use the boundary condition in Eq. 6. Calculating from the obtained distribution for and comparing with the prescribed boundary condition we have estimations for precision of calculation.
For quasi-static approximation the second equation in Eq. 8 has an analytical solution, regardless to details of temperature distribution . The equation for radial displacement in quasi-static approximation is:
[TABLE]
It can be shown, [5], assuming at the outer sphere surface , that the azimuthal stress component is:
[TABLE]
The inner, , and outer, surfaces are free for expansion and the radial stress component . From the relation between the stress , deformations and displacements in spherical coordinates, at the surfaces and we obtain:
[TABLE]
From Eq. 11 and Eq. 10 for the displacement of the inner sphere surface we get:
[TABLE]
But the integral in Eq. 12 can be tranformed as:
[TABLE]
As is evident from Eq. 13, the integral is proportional to the total heat amount, accepted by the body during the heat load pulse. The details of temperature distribution inside the body and the shape ofa heat pulse are not essential.
The same conclusion for displacements of the inner cavity surface also was made in numerical simulations of PRFH effects for the L band cavities with much more complicated geometries, [12].
With the transformation of Eq. 13 the displacements at the inner sphere surface, see Eq. 12, become:
[TABLE]
and this relation can be used to compare the results and estimate precision of simulations with numerical methods.
4.1 Test simulations with ANSYS in quasi-static approximation
The ANSYS software is based on the Finite Elements Method (FEM) and the results of simulations, in general, depend on the mesh type and quality. From the plots in Fig. 4b one can see the necessity of approximations with several straight (linear) segments at a distance of about . Hence, for approximation of temperature distribution a FEM with the second or higher order of approximation should be used. The mesh step in the direction normal to the surface should be as small as possible from free mesh generation realization. For the complicated real shape of the surface, see Fig. 1b, it is limited by precision of Boolean operations during numerical model design. The FEM mesh, generated for ANSYS test simulations of PRFH effects in the hollow sphere, is shown in Fig. 5.
Fig. 6a shows the plots of the surface temperature rise obtained from 1D estimation Eq. 2 for a rectangular heat pulse, Eq. 6, (blue curve) and obtained from ANSYS simulations for rectangular, (red curve) and accretive, , Eq. 7 (green curve) pulses. The analytical 1D estimation, see Eq. 2, is precise for the flat surface but works very well if the local curvature radius . In Fig. 6b is shown The plot of relative error for temperature simulations in Fig. 6b is shown. Fig. 6c depicts the plots of relative errors for simulations, defined as for rectangular (red curve) and accretive ( green curve) pulses. As we see from the plots in Fig. 6b,c, in the pulse beginning there are some deviations between numerically calculated and precise values for both the temperature rise and for the first derivative - a temperature gradient . But these deviations are expressed in percent. For the rest of the pulse we see a very good coincidence in numerically calculated and precise values.
According to Eq. 12 in quasi-static approximation the distribution of radial displacements in radius during the pulse changes only in the thin heat layer. In the rest of the body and at the surfaces, Eq. 14, the value of displacements for a rectangular pulse linearly rises with the time. It is well confirmed by calculated distributions for different time moments, presented in Fig. 7.
Fig. 8a depicts the plots of numerically calculated displacements of the inner and outer surfaces for thin and thick spheres and a rectangular heat pulse. One can see straight lines, which reflect linear proportionality to time or proportionality to the accepted amount of heat. Fig. 8b illustrates the same displacements for inner and outer surfaces for the thin sphere, but shows comparison for rectangular and accretive heat pulses. In agreement with Eq. 14 for an accretive pulse the displacements are delayed at a time as compared to a rectangular pulse. Relations Eq. 14 can be used for comparison of numerically calculated and precise values of displacements at surfaces for both rectangular and accretive pulse shapes. Fig. 8c presents the plots for relative deviations between the numerically calculated and precise, , obtained from Eq. 14, values of the inner surface displacements in the thin sphere. The deviations are defined as . As we see from the plots in Fig. 8c, only during the pulse beginning the deviations exceed for both rectangular and accretive pulse shapes. During this time period the values of displacements are less than and there can be a significant influence of numerical errors in computing a big system with variables.
4.2 Test simulations with ANSYS in transient approximation
The distribution of displacements in the transient approximation with propagating elastic waves strongly differs from the distribution in quasi-static approximation. Qualitatively the displacements in transient approximations are shown in Fig. 9 for thin and thick spheres. For the thin sphere the time of integration is sufficient to see interference of a direct wave from the inner surface with a backward wave, reflected from the outer surface. In Fig. 9 ( top row) we can distinguish at the inner surface the dominating forward wave at and interaction with the backward wave for . For the thick sphere in Fig. 9 (bottom row) we see only propagation of the direct wave from the inner surface.
To compare displacements in numbers, Fig. 10a reproduces the same plots as in Fig. 8a
- the plots of surfaces displacements and in quasi-static approximation for both thin and thick spheres. The plots in the same colors for the corresponding displacements are shown in Fig. 10b for transient approximation. In transient approximation we do not have any solution for displacements reference like Eq. 14 for the quasi-static case. But qualitatively transient displacements are logically consistent.
For the thin sphere at the inner surface, Fig. 10b (blue curve) we see oscillation of displacement , which strongly differs from the straight line in Fig. 10a. For the thick sphere we see the growing with time and going to saturation displacement at the inner surface and the beginning of a displacement growth for the outer surface.
The test simulations for a simplified model and the comparison with precise solutions for temperature distribution , the description of the thin heated layer with and finally the displacements of the surfaces have shown a very good coincidence during the main part of the heat pulse. In the pulse beginning there are deviations between numerically calculated and precise values, but in numbers these relative deviations are in percentage units. Such a precision is quite sufficient to consider the numerical results as reasonably reliable and precise estimations.
5 Application to PRFH effects simulations in the S band cavity
The same strategy with the same requirements to mesh generation was applied to PRFH effects simulations with ANSYS in the S band cavity, Fig. 1b.
The calculated distribution of RF loss density at the cavity inner surface is shown in Fig. 11.
The calculated distribution of a temperature rise at the inner cavity surface with the precision of reflects the distribution of RF loss density.
For comparison of the maximal temperature rise and at the cavity surface we can use both the 1D estimation, see Eq. 2, and the sequence of boundary conditions . Appropriate plots are shown in Fig. 12, similar to the corresponding plots in Fig. 6 from test simulations with spheres.
Instead of more complicated geometry of the cavity surface, comparing the values for relative deviations in and numerical simulations we see practically the same numbers for both test spheres, Fig. 6, and the realistic cavity surface, Fig. 12.
It means the similar, as for test simulations, precision in simulations of surface displacements for the real cavity shape.
The physical consequences of surface deformations, estimated for typical geometry of the S band RF gun cavity with a typical operating regime. due to PRFH effects, are considered preliminary in [13].
6 Summary
To investigate the parameters deviations for a real cavity design with numerical calculations, we have to use modern software for multiphysics simulations. But we have to be confident in the reliability and accuracy of the results, which depend on the simulations procedure and the parameters of numerical models.
The focus of this report is in determination of the numerical models and illustration of the precision of the results in simulation of coupled, but very different in typical parameters physical processes. To show and estimate reliability, the numerical results of test simulations for selected simplified models are compared with analytical solutions.
As a result, the described procedure of numerical simulations for real S band cavities provides reliable results for estimations of the PRFH effects influence on cavities parameters.
7 Acknowledgement
The work is supported by STFC contract N 4070193704.
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