# Competition in the Segregation Mechanism of Granular Flow Within a 2D Rotating Drum Based on Magnetic Positioning Technology

**Authors:** Rong Pan, Zhi-Peng Chi, Yi-Ming Li, Ran Li, Hui Yang

PMC · DOI: 10.3390/s26061741 · Sensors (Basel, Switzerland) · 2026-03-10

## TL;DR

A new magnetic positioning system tracks particles in a rotating drum to study how they segregate under different forces.

## Contribution

A high-precision magnetic positioning system is introduced for tracking particles in opaque granular flows with sub-millimeter accuracy.

## Key findings

- The system achieves a maximum dynamic positioning error of 2.5 ± 0.5 mm and trajectory continuity over 99%.
- Three distinct segregation phases are identified based on rotational speed and force interactions.
- The competition between gravity, inertia, and contact forces is quantified using the Froude number.

## Abstract

Accurate monitoring of internal particle motion in dense granular flows remains a significant challenge across various fields, ranging from geophysics to industrial processes. To address the limitations of existing observational techniques, this study presents a novel high-precision magnetic array positioning system based on magnetic dipole theory for dynamically tracking individual particles within opaque granular media. The system integrates an array of nine magnetic sensors with a hybrid optimization algorithm that combines Particle Swarm Optimization (PSO) and gradient-based local refinement, achieving a dynamic positioning accuracy within the maximum measurable range, with a maximum dynamic error of 2.5 ± 0.5 mm and a trajectory continuity exceeding 99%. Deployed in a quasi-two-dimensional rotating drum, the system enables detailed investigation of particle segregation mechanisms. Reconstruction and analysis of the trajectories of a high-density intruder (magnetic bead) allow quantification of the competition among segregation mechanisms through the Froude number. The results reveal three distinct motion phases with increasing rotational speed: a gravity-dominated percolation stage, a transitional collision–diffusion competition stage, and a centrifugal diffusion-dominated stage. Each phase exhibits unique kinematic signatures governed by the interplay of inertial, gravitational, and contact forces. This work not only establishes a robust and accurate sensor-based method for internal granular flow monitoring but also provides new mechanistic insights into segregation dynamics, with implications for understanding geological hazards such as debris flows.

## Full text

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## Figures

12 figures with captions in the complete paper: https://tomesphere.com/paper/PMC13030828/full.md

## References

35 references — full list in the complete paper: https://tomesphere.com/paper/PMC13030828/full.md

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Source: https://tomesphere.com/paper/PMC13030828