# A Temperature Compensation Method for the Bit Parameter Recorder in High-Temperature Deep Wells Based on Thermo-Mechanical Coupling

**Authors:** Hengshuo Zhang, Zhenhuan Yi, Zhenbao Li, Yongyong Li, Yong Zhu

PMC · DOI: 10.3390/s26061884 · Sensors (Basel, Switzerland) · 2026-03-17

## TL;DR

This paper introduces a method to improve the accuracy of measurements in high-temperature deep wells by compensating for temperature-induced errors in sensor readings.

## Contribution

A novel temperature compensation method based on thermo-mechanical coupling simulation for bit parameter recorders in high-temperature environments.

## Key findings

- The proposed method reduces relative errors in WOB and torque measurements to within 5%.
- Surface calibration experiments confirmed a strong linear correlation between simulated and measured strain.
- The inversion-based algorithm effectively isolates thermal deformation interference.

## Abstract

Measurement While Drilling (MWD) tools are widely employed in deep and ultra-deep well drilling. In the high-temperature and high-pressure (HTHP) environments characteristic of these wells, structural deformation induced by thermal expansion interferes with the bit parameter recorder’s sensor readings, thereby degrading the measurement accuracy of weight on bit (WOB) and working torque (WT). To address this issue, this paper proposes a temperature compensation method based on thermo-mechanical coupling simulation. This method systematically establishes the quantitative relationships between multiple loads—including WT, WOB, temperature, and make-up torque—and the strain at critical locations of the bit parameter recorder through finite element analysis (FEA). Furthermore, surface calibration experiments have verified a strong linear correlation between the strain gauge voltage signals and the simulated strain. Building upon this foundation, an inversion-based compensation algorithm is developed. This algorithm effectively isolates the interference caused by thermally induced deformation and inversely deduces the true WOB and torque values by utilizing downhole-measured sensor voltage and temperature data. The research results demonstrate that the proposed temperature compensation method significantly improves the measurement accuracy of the bit parameter recorder under harsh, high-temperature operating conditions. The relative errors for both WOB and torque measurements are controlled to within 5%, providing a reliable solution for precise parameter measurement in high-temperature deep wells.

## Full text

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## Figures

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## References

38 references — full list in the complete paper: https://tomesphere.com/paper/PMC13030617/full.md

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Source: https://tomesphere.com/paper/PMC13030617