Eco-Friendly Rapid-Setting Concrete Incorporating Waste-Derived Additives for Post-Disaster Reconstruction

TL;DR

This study develops eco-friendly, fast-setting concrete using waste materials for quick post-disaster reconstruction.

Contribution

A novel concrete mix using waste-derived additives and glass aggregate for rapid-setting and high-strength performance is proposed.

Findings

Mixture M1 with 5% glass aggregate achieved 95.1 MPa compressive strength after 28 days.

Silicate-based additives significantly reduced setting times, as seen in mixture M5.

Modified concretes showed satisfactory durability and mechanical performance despite reduced strength at higher glass content.

Abstract

This study investigates an eco-friendly rapid-setting concrete developed for emergency repair and accelerated post-disaster reconstruction. The proposed material concept combines a low-emission multicomponent cement, CEM V/A (S-V) 42.5 N-LH/HSR/NA, with a hybrid aggregate skeleton composed of crushed granite and waste soda–lime glass, as well as a waste-derived silicate additive system based on aqueous sodium silicate, glass dust and glass powder. One reference mixture (R) and five modified mixtures (M1–M5) were designed to assess the effects of partial replacement of natural aggregate by glass aggregate and of the dosage of the silicate-based additive system on concrete performance. The experimental programme included setting time, compressive strength, splitting tensile strength, water absorption, freeze–thaw resistance and microstructural observations. Among the modified concretes, the mixture containing 5 vol.% glass aggregate (M1) showed the most favourable mechanical performance after 28 days, reaching a compressive strength of 95.1 ± 2.4 MPa and a splitting tensile strength of 4.82 ± 0.29 MPa, compared with 45.5 ± 0.8 MPa and 2.18 ± 0.11 MPa, respectively, for the reference concrete. Higher glass contents reduced strength relative to M1, but the modified mixtures still maintained satisfactory performance. The silicate-based system significantly affected setting behaviour; in mixture M5, the initial and final setting times were reduced from 380 ± 5 min and 497 ± 5 min to 213 ± 5 min and 307 ± 5 min, respectively. The results show that the combined use of CEM V cement, waste glass and silicate-based waste-derived additives can produce concretes with rapid-setting, high strength and satisfactory durability-related properties. The developed material may therefore be considered a promising solution for selected rapid-repair and reconstruction applications, particularly in lightly reinforced or unreinforced concrete elements requiring fast restoration of functionality.

Figures