Influence of Build Platform Position on the Trueness and Precision of LCD 3D-Printed Orthognathic Surgical Splints

TL;DR

This study shows that printing orthognathic surgical splints in the center of an LCD 3D printer's build platform improves precision, though trueness remains unaffected.

Contribution

The study reveals that build platform position significantly affects the precision of LCD 3D-printed surgical splints.

Findings

Printing position significantly affects precision, with central positions showing the lowest RMSE values.

Trueness remains unaffected by the printing position on the build platform.

Left and right positions show similar precision but lower than the central position.

Abstract

Background/Objectives: Among vat polymerization technologies, liquid-crystal display (LCD) 3D printing has gained popularity in dentistry because of its affordability and acceptable resolution. However, the factors influencing the dimensional accuracy of LCD-printed surgical splints, particularly build platform position, remain insufficiently investigated. This study aimed to evaluate the influence of build platform position on the trueness and precision of orthognathic surgical splints fabricated using LCD 3D printing technology. Methods: Thirty-six surgical splints were printed from a master digital file using an LCD 3D printer. All surgical splints were printed with a 90-degree layer orientation to the building platform. The layer thickness was set at 100 μm. The surgical splints were divided into three groups according to their printing position on the building platform: middle (M), left (Lt), and right (Rt). Each 3D-printed surgical splint was sprayed with an opaque scanning spray and then rescanned to create digital files for testing. A surface-based superimposition and deviation analysis was performed using specialized 3D software to evaluate accuracy of surgical splints. Root mean square error (RMSE) values were statistically analyzed. Results: There were no statistically significant differences in trueness among the middle, left, and right printing positions on the build platform (p > 0.05). In contrast, printing position significantly affected precision, with surgical splints printed at the center of the build platform demonstrating significantly lower RMSE values compared with those printed at the left and right positions (p < 0.001). In addition, no significant difference in precision was detected between the left and right positions. Conclusions: The printing position on the build platform significantly influences the precision of orthognathic surgical splints fabricated using LCD 3D printing technology. Splints printed at the central region of the build platform exhibited the highest precision, whereas trueness was not significantly affected by printing position. These findings suggest that preferential placement of surgical splints at the center of the build platform may improve fabrication consistency and predictability in digital orthognathic surgery workflows.

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