# Integrating Moisture Sorption, Hygroscopic Kinetics, and Mechanical Analysis to Forecast Leakage and Shelf Life of Gelatin Soft Capsules

**Authors:** Siyu Pan, Chao Xie, Chungang Zhang, Zitong Qiao

PMC · DOI: 10.3390/gels12030213 · Gels · 2026-03-05

## TL;DR

This study creates a method to predict how gelatin soft capsules might leak or degrade over time based on moisture and environmental conditions.

## Contribution

A novel predictive methodology integrating moisture sorption, hygroscopic kinetics, and mechanical analysis for soft capsule stability.

## Key findings

- Leakage in soft capsules is linked to gelatin swelling under varying humidity and temperature.
- Hygroscopic kinetics and mechanical analysis enabled accurate shelf life prediction.
- The Arrhenius and Eyring models successfully predicted leakage during storage.

## Abstract

The objective of this study was to develop a predictive methodology for assessing the leakage phenomenon of gelatin-based soft capsules under various storage conditions. The equilibrium moisture content of the soft capsules was influenced by the temperature and humidity. The leakage phenomenon was attributable to the swelling of gelatin, as revealed by Fourier Transform Infrared spectroscopy (FT-IR) and Scanning Electron Microscopy (SEM) imaging techniques. Additionally, the moisture diffusion mechanism of soft capsule shells was systematically investigated based on the principles of hygroscopic kinetics, enabling quantitative evaluation of their hygroscopic performance under different environmental conditions. Based on macromechanical analysis, the mechanical failure curves of soft capsule shells under different environmental conditions were investigated, enabling successful determination of the shelf life of the soft capsules. Importantly, the Arrhenius equation and the generalized Eyring model were introduced to successfully predict the occurrence of leakage during storage. The developed prediction method performs successful and accurate stability assessment under various conditions, which is crucial for the development of soft capsules.

## Full-text entities

- **Diseases:** dyspepsia (MESH:D004415), irritable bowel syndrome (MESH:D043183), injury to (MESH:D014947), diarrhea (MESH:D003967), swelling (MESH:D004487)
- **Chemicals:** pullulan (MESH:C009109), KNO3 (MESH:C023844), MgCl2 (MESH:D015636), CH3COOK (MESH:D019347), amide (MESH:D000577), glycerol (MESH:D005990), hydrogen (MESH:D006859), HPMC (MESH:D065347), polymer (MESH:D011108), NaBr (MESH:C027938), aluminum foil (-), oxygen (MESH:D010100), C (MESH:D002244), K2CO3 (MESH:C037593), H2O (MESH:D014867), NaCl (MESH:D012965), TA (MESH:D013635), salt (MESH:D012492)
- **Species:** Homo sapiens (human, species) [taxon 9606], Poria (genus) [taxon 87367], Magnolia officinalis (species) [taxon 85864], Atractylodes macrocephala (species) [taxon 265785], Perilla frutescens (beefsteak-mint, species) [taxon 48386], Pogostemon cablin (patchouli, species) [taxon 28511]

## Full text

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## Figures

9 figures with captions in the complete paper: https://tomesphere.com/paper/PMC13024795/full.md

## References

30 references — full list in the complete paper: https://tomesphere.com/paper/PMC13024795/full.md

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Source: https://tomesphere.com/paper/PMC13024795