# A lab-scale biofiltration system for mitigating diluted methane emissions

**Authors:** Tate Geiger, Camila González, Johannes Ali, Juliana Vasco-Correa

PMC · DOI: 10.1016/j.ohx.2026.e00755 · HardwareX · 2026-03-01

## TL;DR

This paper introduces an open-source lab-scale biofiltration system to help reduce low-concentration methane emissions using methanotrophic bacteria.

## Contribution

The novel contribution is a modular, reproducible, and customizable biofiltration system for methane mitigation research.

## Key findings

- The system achieved mean methane removal efficiencies of 89.0 ± 6.7% at 0.5% inlet concentration.
- Design files and materials are openly available under a CERN OHL license for easy adoption and customization.
- The system supports reproducible studies and scalable biofiltration technology development.

## Abstract

•Open-source modular lab-scale biofiltration system for methane mitigation research.•Triplicate packed-bed bioreactor columns enable reproducible laboratory studies.•Modular biofiltration system easily scales for multiple experimental setups.•Complete design files and bill of materials provided for rapid customization.

Open-source modular lab-scale biofiltration system for methane mitigation research.

Triplicate packed-bed bioreactor columns enable reproducible laboratory studies.

Modular biofiltration system easily scales for multiple experimental setups.

Complete design files and bill of materials provided for rapid customization.

Methane (CH4) is a potent greenhouse gas with a global warming potential 27–30 times greater than CO2. Diffuse sources such as livestock facilities, landfills, and coal mines emit methane at low concentrations (<5% v/v), limiting the applicability of conventional mitigation technologies. Biofiltration, which uses methanotrophic bacteria to oxidize CH4 to CO2, offers a sustainable alternative but lacks standardized hardware, resulting in inconsistent designs and limited reproducibility. We present an open-source, modular lab-scale biofiltration system optimized for continuous operation and experimental replication. The system comprises triplicate packed-bed columns constructed from chemically resistant materials, integrated with mass flow controllers for precise gas delivery, humidifiers to maintain moisture, and standardized fittings for leak-free assembly. Its transparent columns enable visual monitoring, and the bottom-up flow design minimizes media compaction. Validation at an inlet concentration of 0.5% CH4 achieved mean removal efficiencies of 89.0 ± 6.7%. Design files, bill of materials, and assembly instructions are provided under a CERN OHL license to facilitate adoption and customization. This hardware supports methane mitigation research and broader applications in gas-phase bioprocessing, enabling reproducible studies and accelerating development of scalable biofiltration technologies.

## Linked entities

- **Chemicals:** methane (PubChem CID 297), CH4 (PubChem CID 297), CO2 (PubChem CID 280)

## Full-text entities

- **Chemicals:** CO2 (MESH:D002245), CH4 (MESH:D008697)

## Full text

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## Figures

14 figures with captions in the complete paper: https://tomesphere.com/paper/PMC12993168/full.md

## References

19 references — full list in the complete paper: https://tomesphere.com/paper/PMC12993168/full.md

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Source: https://tomesphere.com/paper/PMC12993168