# Study on the microstructure and properties of laser-cladded AlCoCrFeNiCu0.5-xNbₓ high-entropy alloy coatings

**Authors:** Mingsai Zhang, Shufeng Sun, Jin Wang, Fengyun Zhang, Yadi Wang, Wislei Riuper Osório, Wislei Riuper Osório, Wislei Riuper Osório, Wislei Riuper Osório

PMC · DOI: 10.1371/journal.pone.0342446 · PLOS One · 2026-03-16

## TL;DR

This study examines laser-cladded high-entropy alloy coatings and finds that a specific composition improves wear resistance and corrosion protection.

## Contribution

A new high-entropy alloy coating with optimal Cu/Nb ratio is developed, showing enhanced mechanical and electrochemical properties.

## Key findings

- A dual-phase structure of FCC and Laves phases is observed at x = 0.2.
- The coating shows a low friction coefficient of 0.327 and no significant spalling.
- It exhibits excellent electrochemical stability with low corrosion current density.

## Abstract

In this study, the high-entropy alloy AlCoCrFeNiCu0.5 − xNbx (x = 0, 0.1, 0.2, 0.3, 0.4, 0.5) is selected as the research subject. Coatings with varying Cu/Nb ratios are fabricated by laser cladding. The phase composition, microstructure, microhardness, tribological behavior, and corrosion resistance are systematically investigated. The results reveal that when x = 0.2, the coating exhibits a dual-phase structure consisting of FCC and Laves phases. A large cellular structure forms and maintains good microstructural continuity. The coating shows a low friction coefficient of 0.327, and no significant spalling is observed on the worn surface. In both 3.5% NaCl and 0.5 M H₂SO₄ solutions, the coating exhibits the most positive corrosion potential, the lowest corrosion current density, and the highest polarization resistance, indicating excellent electrochemical stability.

## Linked entities

- **Chemicals:** NaCl (PubChem CID 5234), H2SO4 (PubChem CID 1118)

## Full-text entities

- **Genes:** SKP1P1 (SKP1 pseudogene 1) [NCBI Gene 6922] {aka EMC19, OCP2, TCEB1L, TCEB1P, TCEB1P1}, FBXO2 (F-box protein 2) [NCBI Gene 26232] {aka FBG1, FBX2, Fbs1, NFB42, OCP1}
- **Diseases:** ORCID iD (MESH:C535742)
- **Chemicals:** Copper (MESH:D003300), Sn (MESH:D014001), argon (MESH:D001128), NaCl (MESH:D012965), Cu2O (MESH:C000520), Ti6Al4V (MESH:C031462), Al (MESH:D000535), Ti (MESH:D014025), metal (MESH:D008670), HCl (MESH:D006851), Steel (MESH:D013232), oxide (MESH:D010087), Nb2O5 (MESH:C073337), epoxy resin (MESH:D004853), Nb (MESH:D009556), stainless steel (MESH:D013193), Zr (MESH:D015040), H2SO4 (MESH:C033158), Cr2O3 (MESH:C023600), Co (MESH:D003035), Al2O3 (MESH:D000537), platinum (MESH:D010984), Fe (MESH:D007501), C2 (MESH:C023714), C1 (MESH:C400149), oxygen (MESH:D010100), ethanol (MESH:D000431), CeO2 (MESH:C030583), C6 (MESH:C117224), 84AlxNbgamma (-), Ni (MESH:D009532), C4 (MESH:C058899), alloy (MESH:D000497), HNO3 (MESH:D017942), Cr (MESH:D002857), Mo (MESH:D008982)
- **Cell lines:** C2 — Homo sapiens (Human), Neuroblastoma, Cancer cell line (CVCL_0529), AlCoCrFeNiCu0.4Nb0.1 — Homo sapiens (Human), Familial hypertrophic cardiomyopathy type 26, Induced pluripotent stem cell (CVCL_A6XE), C3 — Homo sapiens (Human), Hepatoblastoma, Cancer cell line (CVCL_1098)

## Full text

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## Figures

15 figures with captions in the complete paper: https://tomesphere.com/paper/PMC12991253/full.md

## References

41 references — full list in the complete paper: https://tomesphere.com/paper/PMC12991253/full.md

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Source: https://tomesphere.com/paper/PMC12991253