# Obtention and Characterization of Bio-Based Composite PBAT/PLA Active Trays for Fresh Food Packaging

## TL;DR

This study creates sustainable, antimicrobial food packaging using a bio-based composite material that can help reduce plastic waste and preserve fresh produce.

## Contribution

The paper introduces a novel bio-based composite with antimicrobial properties for fresh food packaging using PBAT, PLA, and menthol.

## Key findings

- A formulation with 85/15 PLA/PBAT ratio and 3% plantain microfibers showed good mechanical properties.
- Adding 5% menthol provided fungistatic activity against Botrytis cinerea.
- The composite sheets and trays exhibited suitable tensile and compressive strengths for packaging applications.

## Abstract

Currently, the packaging sector must continue developing more sustainable systems to reduce the high quantities of single-use plastic waste generated. This study evaluated the production and characterization of bio-based composite trays with antimicrobial activity. Different formulations of polybutylene adipate co-terephthalate (PBAT) and polylactic acid (PLA) with polyethylene glycol (PEG) as plasticizer and citric acid as a compatibilizer/crosslinker were evaluated, in addition to the inclusion of plantain microfibers (PFs), TiO2, and menthol as reinforcing and antimicrobial agents, respectively. The mixtures were subjected to pellet extrusion (165/175/185/190 °C and 60 rpm) and then to flat sheet extrusion (at 185/190/195/205 °C and 60 rpm), besides calendering (at 3.5–6.0 rpm). A single-screw extruder was used in both cases. The obtained sheets (0.317 ± 0.040 mm thick and 17 cm wide) were molded into 12.5 × 11.0 × 3.5 cm trays in a thermoforming machine (at 325 °C and vacuum pressure). For the resulting composite sheets and trays, measurements of mechanical strength, moisture absorption, barrier (WVTR), transmittance, and color were performed. FT-IR, DSC, TGA, SEM, and in vitro antimicrobial tests were also conducted. Based on these tests, an initial formulation with an 85/15 (w/w) PLA/PBAT ratio was defined, which was then reinforced with 3% (w/w) PF. Furthermore, the inclusion of 5% (w/w) menthol in the composite led to fungistatic activity against Botrytis cinerea, also resulting in homogeneous sheets (tensile strength 24.137 ± 1.439 MPa) and trays (compressive strength 0.113 ± 0.010 MPa). These findings can be applied to the packaging and preservation of perishable produce.