# Enzymatic synthesis of bio-based polyesters derived from vanillin

**Authors:** Cicely M. Warne, Maria Jose Calandri, Myleidi Vera, Georg M. Guebitz, Alessandro Pellis

PMC · DOI: 10.3389/fchem.2026.1769290 · 2026-02-20

## TL;DR

This paper explores the enzymatic synthesis of bio-based polyesters from vanillin, a renewable resource, aiming to replace fossil-based materials.

## Contribution

The study introduces a vanillin-derived bio-based diol and evaluates enzymatic polycondensation with various diesters and solvents.

## Key findings

- Vanillin-derived diol was synthesized using less toxic reagents.
- Polyesters with higher molecular weights were obtained using shorter-chain diesters and para-substituted aromatic monomers.
- Anisole emerged as a viable green solvent alternative to diphenyl ether.

## Abstract

Aromatic polymers are known for their thermal stability as well as their good mechanical properties, but most of these polymers are synthesised from fossil resources. Vanillin is one of the few aromatic chemicals that is currently commercially produced from biomass and can be derivatised to make it suitable for polycondensation reactions. In this work a vanillin-derived bio-based diol was synthesised exploiting the potential of more benign reagents to replace toxic dimethylformamide. The resulting monomer was utilised in a series of enzymatic polycondensation reactions with different diesters including dimethyl succinate (DMSu), dimethyl adipate and dimethyl sebacate (DMSe), and the aromatic monomers diethyl terephthalate diethyl isophthalate diethyl pyridine-2,5-dicarboxylate (PD25) and diethyl pyridine-2,4-dicarboxylate (PD24) using a lipase to produce semi-aromatic polyesters. The molecular weight of the resulting polyesters increased as the chain length of the diester decreased, with a number average molecular weight of 21.8 kDa for polyesters achieved based on the dimethyl succinate (using diphenyl ether (DPE) as the organic media). For semi-aromatic diesters, para-substituted monomers yielded higher molecular weight polymers compared to the corresponding meta-substituted structure. Several different green solvents were also investigated to carry out this reaction with anisole that resulted to be a good alternative to diphenyl ether with similar number average molecular weights obtained at certain conditions.

## Linked entities

- **Chemicals:** vanillin (PubChem CID 1183), dimethylformamide (PubChem CID 6228), dimethyl succinate (PubChem CID 7820), dimethyl adipate (PubChem CID 12329), dimethyl sebacate (PubChem CID 7829), diethyl terephthalate (PubChem CID 12483), diethyl isophthalate (PubChem CID 12491), diethyl pyridine-2,5-dicarboxylate (PubChem CID 254728), diethyl pyridine-2,4-dicarboxylate (PubChem CID 170509), diphenyl ether (PubChem CID 7583), anisole (PubChem CID 7519)

## Full-text entities

- **Genes:** Lipase [NCBI Gene 26302740]
- **Diseases:** toxicity (MESH:D064420)
- **Chemicals:** toluene (MESH:D014050), polyester (MESH:D011091), PEF (MESH:D015366), tetramethylsilane (MESH:C073196), N2 (MESH:D009584), EC (MESH:C031133), CH3CN (MESH:C032159), polyolefins (MESH:C035051), epoxy resins (MESH:D004853), terephthalate (MESH:C011363), TMS (MESH:D013932), carbons (MESH:D002244), Polymer (MESH:D011108), PEEK (MESH:C063834), Sodium bicarbonate (MESH:D017693), Diethyl isophthalate (-), p-Toluenesulfonic acid monohydrate (MESH:C029501), DMA (MESH:C067354), 2H (MESH:D003903), Potassium carbonate (MESH:C037593), DPE (MESH:C015173), DBTO (MESH:C031078), carbonate (MESH:D002254), methanol (MESH:D000432), DMSu (MESH:C056451), Anisole (MESH:C060998), PBI (MESH:C549461), 2-Propanol (MESH:D019840), PET (MESH:D011093), polyurethanes (MESH:D011140), Mn (MESH:D008345), ethanol (MESH:D000431), DMSO (MESH:D004121), NaOH (MESH:D012972), 13C (MESH:C000615229), FA (MESH:D005492), Pentaerythritol (MESH:C008783), dimethyl terephthalate (MESH:C004782), DET (MESH:C453472), polymethacrylates (MESH:C030613), lignin (MESH:D008031), H2O (MESH:D014867), phenol (MESH:D019800), bp (MESH:C038809), DPE (MESH:C031538), polystyrene (MESH:D011137), PLA (MESH:C033616), Vanillin (MESH:C100058), CHCl3 (MESH:D002725), DMF (MESH:D004126), ethoxybenzene (MESH:C079413), pyridinedicarboxylic acid (MESH:C043093), diol (MESH:D011276), BPA (MESH:C006780)
- **Mutations:** G1362A, C-38  C

## Figures

14 figures with captions in the complete paper: https://tomesphere.com/paper/PMC12962657/full.md

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Source: https://tomesphere.com/paper/PMC12962657