Co-design of a natural fiber-timber hybrid structural system using dual-robot coreless filament winding
Rebeca Duque Estrada, Fabian Kannenberg, Tzu-Ying Chen, Yanan Guo, Jan Knippers, Achim Menges

TL;DR
This paper introduces a new hybrid structural system combining timber and natural fiber composites, fabricated using dual-robot winding for bio-based architecture.
Contribution
The co-design of a timber-natural fiber hybrid system with dual-robot fabrication for architectural applications is novel.
Findings
A dual-robot winding method balances tension during fabrication of the hybrid system.
The hybrid system combines flax fibers, bio-based resin, and timber in architectural-scale construction.
The approach enables synergistic material performance and resource-efficient design.
Abstract
This paper presents the co-design methods for a new hybrid load-bearing system as a strategy for advancing bio-based architecture. Timber and natural fiber polymer composites (NFPC) are combined into a hybrid system, offering opportunities to leverage their strengths while balancing the use of natural resources. The system performs synergistically, with each material fulfilling complementary roles. Timber extrapolates its structural function by acting as an embedded frame for the fibers to be wound on. The paper presents computational methods designed to optimize material performance while integrating functionalities and fabrication opportunities. A dual-robot winding method is presented as a solution for balancing winding tension in the structure during fabrication. The hybrid system is demonstrated through the design and construction of a pavilion, the first to combine flax fibers…
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Taxonomy
TopicsInnovations in Concrete and Construction Materials · Bamboo properties and applications · Advanced Materials and Mechanics
