# Polymer Casting and Water Immersion-Based Large-Area Graphene Transfer for Flexible Electronics Fabrication

**Authors:** Andrea Zuccaro, Ekin G. Simsar, Naomi Addai Asante, Tugce Dogruel, Lan Wang, Tejasvini Malakalapalli, Piran R. Kidambi, Hasan Erbil Abaci, Margot Damaser, Metin Uz

PMC · DOI: 10.1021/acsami.5c23601 · ACS Applied Materials & Interfaces · 2026-02-16

## TL;DR

This paper introduces a new method to transfer large-area graphene onto flexible biodegradable substrates for implantable electronics, showing it is efficient and functional for tissue regeneration.

## Contribution

A novel low-temperature, high-efficiency graphene transfer method combining laser engraving, polymer casting, and water immersion for flexible electronics.

## Key findings

- Graphene sheets transferred with ∼100% efficiency and high conductivity (∼40 Ω/sq) on biodegradable substrates.
- Two functional flexible devices were fabricated and tested for cell/tissue regeneration potential.
- Successful ex vivo implantation and suturing demonstrated on rat cadavers.

## Abstract

This study focuses
on developing an efficient large-area graphene
transfer method that combines high-throughput and precise laser engraving,
simple polymer casting, and water immersion to fabricate conductive
graphene and biodegradable polymer-based implantable flexible electronic
devices. The low-temperature treatment of graphene sheets on a glass
substrate reduced graphene sheet roughness and increased hydrophobicity,
enabling facile and high-efficiency (∼100%) large-area graphene
transfer to a flexible polymer substrate. This method also benefited
from differences in the work of adhesion at the graphene sheet/glass
substrate and the graphene sheet/flexible polymer substrate interfaces.
The transferred graphene sheets showed stability, structural integrity,
and high conductivity (∼40 Ω/sq sheet resistance) under
in vitro and in vivo mimicking conditions. The low-temperature-treated
and laser-engraved conductive graphene patterns, transferred on a
flexible and biodegradable polymer substrate, demonstrated in vitro
cytocompatibility on different cells. Two flexible electronic devices
(1a graphene coil-integrated electrode cuff and 2an
interdigitated graphene cuff-integrated piezoelectric device) were
fabricated using the developed method, and both demonstrated functionality
and proof of concept by generating output voltages that can enhance
cell/tissue regeneration. In addition, the ease of handling, ex vivo
implantation, and feasibility of suturing were demonstrated by performing
implantation surgeries on the pudendal nerve in cadaveric rats. Overall,
this promising large-area graphene transfer method can be used to
fabricate biodegradable, implantable devices that can serve as interfaces
to stimulate cells and tissues for regeneration and repair.

## Linked entities

- **Species:** Rattus norvegicus (taxon 10116)

## Full-text entities

- **Genes:** S100b (S100 protein, beta polypeptide, neural) [NCBI Gene 20203] {aka Bpb}, Cd44 (CD44 antigen) [NCBI Gene 12505] {aka HERMES, Ly-24, Pgp-1}, ANXA5 (annexin A5) [NCBI Gene 308] {aka ANX5, CPB-I, ENX2, HEL-S-7, PP4, RPRGL3}, Mbp (myelin basic protein) [NCBI Gene 17196] {aka Hmbpr, golli-mbp, jve, mld, shi}, MPO (myeloperoxidase) [NCBI Gene 4353], Itgb1 (integrin beta 1 (fibronectin receptor beta)) [NCBI Gene 16412] {aka 4633401G24Rik, CD29, Fnrb, Gm9863, gpIIa}
- **Diseases:** peripheral nerve injuries (MESH:D059348), DNA Damage (MESH:D004266), stress urinary incontinence (MESH:D014550), Cytotoxicity (MESH:D064420), weight loss (MESH:D015431), urinary incontinence (MESH:D014549), crush (MESH:D003444)
- **Chemicals:** metal (MESH:D008670), platinum (MESH:D010984), NaCl (MESH:D012965), chitosan (MESH:D048271), O (MESH:D010100), Teflon (MESH:D011138), FITC (MESH:D016650), cyclohexanone (MESH:C036468), EDTA (MESH:D004492), cellulose acetate (MESH:C005062), Triton X-100 (MESH:D017830), C (MESH:D002244), streptomycin (MESH:D013307), Polymer (MESH:D011108), Water (MESH:D014867), copper (MESH:D003300), l-alanyl-l-glutamine (MESH:C054122), ethanol (MESH:D000431), DPBS (-), Graphene (MESH:D006108), H2O2 (MESH:D006861), PI (MESH:D011419), Al (MESH:D000535), penicillin (MESH:D010406), toluene (MESH:D014050), ethyl cellulose (MESH:C013517), amphotericin B (MESH:D000666), poly(ethylene naphthalate) (MESH:C000597025), PCL (MESH:C016240), AlexaFluor488 (MESH:C000711379), CO2 (MESH:D002245), polystyrene (MESH:D011137), chloroform (MESH:D002725), PLA (MESH:C033616), paraformaldehyde (MESH:C003043), PLGA (MESH:D000077182), Delrin (MESH:C010102), polyethylene terephthalate (MESH:D011093), H (MESH:D006859), 4',6-diamidino-2-phenylindole (MESH:C007293), TBE buffer (MESH:C069591), calcium (MESH:D002118), PEN (MESH:C058388)
- **Species:** Mus musculus (house mouse, species) [taxon 10090], Rattus norvegicus (brown rat, species) [taxon 10116], Homo sapiens (human, species) [taxon 9606]
- **Cell lines:** hAD-MSCs — Homo sapiens (Human), Somatic stem cell (CVCL_WG55), hAD — Mus musculus (Mouse), Malignant neoplasms of the mouse mammary gland, Cancer cell line (CVCL_J854)

## Full text

_Full body text omitted from this summary view._ Fetch the complete paper as Markdown: https://tomesphere.com/paper/PMC12954665/full.md

## Figures

11 figures with captions in the complete paper: https://tomesphere.com/paper/PMC12954665/full.md

## References

70 references — full list in the complete paper: https://tomesphere.com/paper/PMC12954665/full.md

---
Source: https://tomesphere.com/paper/PMC12954665