# Integrated economic and adsorption performance study of CMC/MMT nano-composite for cationic dye removal from industrial wastewater

**Authors:** Maaly Khedr, Ahmed I. Waly, Azza I. Hafez, Hanaa M. Ali, Hanaa Gadallah, Rania Sabry

PMC · DOI: 10.1038/s41598-026-36615-x · Scientific Reports · 2026-02-25

## TL;DR

This study evaluates a new nanocomposite for removing cationic dyes from wastewater, combining performance testing with cost analysis.

## Contribution

The novelty lies in integrating economic analysis with adsorption performance evaluation of a CMC/MMT nanocomposite for dye removal.

## Key findings

- CMC/MMT nanocomposite showed a maximum adsorption capacity of 435 mg/g for methylene blue.
- The adsorption process followed pseudo-second-order kinetics and Langmuir isotherm.
- The nanocomposite was more cost-effective than the commercial resin Amberlite IR 120.

## Abstract

The present study uniquely integrates an economic analysis with the practical evaluation of cationic dye (methylene blue) adsorption using Carboxymethyl Chitosan-Montmorillonite (CMC/MMT) nanocomposites for industrial wastewater treatment. The most influential parameters affecting adsorption, namely temperature, initial dye concentration, contact time, and pH, were explored. The sorption mechanism of CMC/MMT was analyzed using Langmuir and Freundlich isotherm models and the adsorption kinetics were evaluated using pseudo-first-order and pseudo-second-order kinetic models. Moreover, a comparison between the prepared ion exchanger and commercial resin, namely Amberlite IR 120, was conducted. The effective values of pH and temperature were found to be 8.5 and 30 °C, respectively. The maximum adsorption capacity was determined to be 435 mg/g compared to 290 mg/g for the commercial resin, indicating that the prepared nanocomposite has a greater capacity for cationic dye removal. The adsorption performance of CMC/MMT demonstrated that the adsorption kinetics and isotherms were compatible with a pseudo-second-order model and the Langmuir isotherm respectively. Furthermore, the results of the techno-economic study for the nanocomposite production revealed that the synthesized resin under investigation exhibits a lower cost per kilogram of dye removed compared with the commercial resin.

## Linked entities

- **Chemicals:** methylene blue (PubChem CID 4139), Amberlite IR 120 (PubChem CID 135303916)

## Full-text entities

- **Diseases:** vomiting (MESH:D014839), ocular burns (MESH:D005126), nausea (MESH:D009325), toxicity (MESH:D064420), methemoglobinemia (MESH:D008708), cognitive impairment (MESH:D003072)
- **Chemicals:** chitin (MESH:D002686), polymer (MESH:D011108), C (MESH:D002244), polyelectrolyte (MESH:D000071228), carboxylic acid (MESH:D002264), N (MESH:D009584), CTS (MESH:D048271), Amberlite IR 120 H (MESH:C003321), O. (MESH:D010100), NaCl (MESH:D012965), COO (MESH:C041069), MMT (MESH:C009907), siloxane (MESH:D012833), methanol (MESH:D000432), silicate (MESH:D017640), NaOH (MESH:D012972), Ce (MESH:D002563), KBr (MESH:C039004), CMC (MESH:C514968), HCl (MESH:D006851), fluoride (MESH:D005459), water (MESH:D014867), MB (MESH:D008751), Cl (MESH:D002713), hydroxyapatite (MESH:D017886), Na+ (MESH:D012964), Al (MESH:D000535), CMC (-), Si (MESH:D012825), CMCTS (MESH:C060331), MMT (MESH:D001546), S (MESH:D013455), N, O-CMC (MESH:C077199), Hydrogen (MESH:D006859), Amberlite IR 120 (MESH:C025242), Co (MESH:D003035), TiO2 (MESH:C009495)
- **Species:** Homo sapiens (human, species) [taxon 9606], Gallus gallus (bantam, species) [taxon 9031]

## Full text

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## Figures

21 figures with captions in the complete paper: https://tomesphere.com/paper/PMC12949013/full.md

## References

7 references — full list in the complete paper: https://tomesphere.com/paper/PMC12949013/full.md

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Source: https://tomesphere.com/paper/PMC12949013