# Unveiling active sites and the cooperative role of non-thermal plasma and copper–zinc catalysts in the hydrogenation of CO2 to methanol

**Authors:** Shanshan Xu, Matthew E. Potter, Raquel Simancas, Lucy Costley-Wood, Boya Qiu, Xuzhao Liu, Cristina Stere, M. Asunción Molina, Danial Farooq, Floriana Tuna, Dingyue Zhang, Shuanglin Zhang, Huanhao Chen, Shengzhe Ding, Xinrui Wang, Sarayute Chansai, Matthew Lindley, Sarah J. Haigh, Armando Ibraliu, Lan Lan, Piu Chawdhury, Mariyam Bi, Otis Leahair, Yilai Jiao, Min Hu, Qiang Liu, Toru Wakihara, Xiaolei Fan, Andrew M. Beale, Christopher Hardacre

PMC · DOI: 10.1038/s41929-025-01477-5 · Nature Catalysis · 2026-02-13

## TL;DR

This paper explores how non-thermal plasma and copper-zinc catalysts work together to convert CO2 into methanol, revealing new reaction pathways and mechanisms.

## Contribution

The study reveals a novel CO hydrogenation pathway and the role of Cu/ZnO interfaces in enhancing methanol yield under non-thermal plasma conditions.

## Key findings

- Zn enhances Cu dispersion and forms active Cu/ZnO interfacial sites that enable an additional CO hydrogenation route.
- Non-thermal plasma promotes gas-phase CO2 dissociation to CO, bypassing the reverse water–gas shift step.
- NTP stabilizes reduced Cu species, preventing re-oxidation and maintaining catalytic activity.

## Abstract

Methanol synthesis via non-thermal plasma (NTP) catalytic CO2 hydrogenation provides a sustainable approach to chemical and fuel production with potential in carbon emissions reduction. However, the underlying mechanisms remain unclear. Here we evaluate the mechanism of NTP-catalytic CO2 hydrogenation over Cu–Zn/ZSM-5 through operando X-ray absorption spectroscopy, diffuse reflectance infrared Fourier transform spectroscopy and in situ X-ray pair distribution function. We found that Zn enhances Cu dispersion and reducibility, as well as forming active Cu/ZnO interfacial sites. Beyond the conventional formate pathway on metallic Cu, these interfaces enable an additional CO hydrogenation route, enhancing methanol yield. NTP also promotes gas-phase CO2 dissociation to CO, bypassing the reverse water–gas shift step required in thermal catalysis. No Cu/Zn alloy formation was observed, underscoring the importance of metallic Cu and Cu/ZnO interfaces under NTP conditions. Furthermore, NTP stabilizes reduced Cu species, preventing re-oxidation and ensuring sustained catalytic activity. These findings advance the mechanistic understanding of NTP-assisted catalysis.

Plasmas can unlock unconventional reactivity for established catalytic systems, but understanding the resulting mechanistic changes is a complex endeavour. Here in situ characterization techniques allow us to rationalize the promotional role of non-thermal plasma on the catalytic hydrogenation of CO2 to methanol on Cu–Zn systems.

## Linked entities

- **Chemicals:** CO2 (PubChem CID 280), methanol (PubChem CID 887), CO (PubChem CID 281)

## Full-text entities

- **Diseases:** DRIFTS (MESH:D008228), NTP (MESH:D054219)
- **Chemicals:** Cu2O (MESH:C000520), Al2O3 (MESH:D000537), N2O (MESH:D009609), tungsten (MESH:D014414), Cu(I) (MESH:C073870), Al(OH)3 (MESH:D000536), ZrO2 (MESH:C028541), Na2O (MESH:C096707), Co (MESH:D003035), CO2 (MESH:D002245), H2O (MESH:D014867), Pd (MESH:D010165), ZnO (MESH:D015034), sulfuric acid (MESH:C033158), Ar (MESH:D001128), NaOH (MESH:D012972), quartz (MESH:D011791), nitric acid (MESH:D017942), ethanol (MESH:D000431), molybdenum (MESH:D008982), H (MESH:D006859), propylene (MESH:C013658), Cu (MESH:D003300), O (MESH:D010100), Zn (MESH:D015032), Kr (MESH:D007726), silica (MESH:D012822), formate (MESH:C030544), Au (MESH:D006046), He (MESH:D006371), Methanol (MESH:D000432), carbonate (MESH:D002254), Cu-O (MESH:C030973), aluminium (MESH:D000535), Si (MESH:D012825), 2Cu2Zn (-), metal (MESH:D008670), zinc acetate dihydrate (MESH:D019345), Pt (MESH:D010984), copper(II) acetate monohydrate (MESH:C015092), oil (MESH:D009821), carbon (MESH:D002244), N2 (MESH:D009584), zeolite (MESH:D017641), CH4 (MESH:D008697), Ni (MESH:D009532), ZSM-5 zeolite (MESH:C570564), CO (MESH:D002248)
- **Mutations:** 200  C, F200A, C with 42, C in 50, C at 10
- **Cell lines:** SP29271-7 — Homo sapiens (Human), Transformed cell line (CVCL_1Y11), ZSM-5 — Homo sapiens (Human), Transformed cell line (CVCL_F481)

## Full text

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## Figures

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## References

2 references — full list in the complete paper: https://tomesphere.com/paper/PMC12945693/full.md

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Source: https://tomesphere.com/paper/PMC12945693