A Kinetic Study of the Autoxidative Formation of VOCs, Including Formaldehyde, Acetaldehyde and Acrolein from Polyurethane Soft Foams
Christian Stefan Sandten, Martin Kreyenschmidt, Rolf Albach

TL;DR
This study examines how the chemical structure of polyurethane foams affects the release of harmful volatile organic compounds like formaldehyde and acetaldehyde during aging.
Contribution
The study introduces a method to distinguish VOC sources in polyurethane foams and reveals how foam composition influences oxidation and emissions.
Findings
Higher index foams degrade faster, emitting more VOCs like acetaldehyde.
Formaldehyde and acrolein emissions deviate from expected behavior at high temperatures.
Hard-segment content in foams extends the temperature range of VOC emissions.
Abstract
The oxidation of flexible polyurethane (PUR) foams significantly impacts product durability, vehicle indoor air quality, and volatile organic compound (VOC) emissions. This study investigates oxidation kinetics and VOC emissions (65–155 °C) from foams with indices between 70 and 115 (molar ratio of NCO to NCO-reactive groups × 100), where a higher index represents greater hard segment (methylene diphenyl diisocyanate) and lower soft segment (polyether polyol) content. Using a flow-through setup with PTFE chambers and Tenax thermodesorption tubes and dinitrophenylhydrazine (DNPH) cartridges, VOCs from initial analyte loading, hydroperoxide degradation, and autoxidation were distinguished, providing robust kinetic data unaffected by diffusion interference. A higher index accelerated soft segment degradation, increasing oxidation rates and VOC emissions. The activation energy of…
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Taxonomy
TopicsPolymer Foaming and Composites · Polymer composites and self-healing · Indoor Air Quality and Microbial Exposure
