# Effect of Substrate Bias on the Microstructure and Properties of CrAlSiN Composite Coatings

**Authors:** Huijin Song, Fan Zhao, Qiang Yan, Xin Zhao, Fan Lei, Ruijun Dong

PMC · DOI: 10.3390/nano16040278 · 2026-02-23

## TL;DR

This paper studies how changing the substrate bias affects the structure and performance of CrAlSiN coatings used in materials science.

## Contribution

The study reveals how substrate bias influences the microstructure, roughness, hardness, and adhesion of CrAlSiN nanocomposite coatings.

## Key findings

- CrAlSiN coatings showed a face-centered cubic (fcc) structure with Al and Si atoms dissolved in the CrN phase.
- Increasing substrate bias initially improved coating hardness and adhesion but decreased after reaching 100 V.
- At 80 V bias, the coating achieved optimal hardness (31.30 GPa) and adhesion (109.26 N).

## Abstract

CrAlSiN nanocomposite coatings with different structures were prepared by arc ion plating. The influence of substrate bias on the composition, microstructure and properties of the coating was investigated. The nanocomposite CrAlSiN coatings all had a fcc-(Cr, Al)N phase, where Al atoms and some Si atoms were solid-dissolved in CrN phase and some Si existed in the form of amorphous phase in the coating. The coatings were preferentially grown along the (200) crystal plane. With the increase in substrate bias, the roughness of the coating gradually decreased. When the substrate bias gradually increased to 100 V, the small particles aggregated into large particles, producing more holes, so that the surface roughness of the coating increased. At the same time, with the increase in substrate bias, the hardness and adhesion of the coating first increased and then decreased. When the substrate bias voltage was 80 V, the coating had the largest hard H (31.30 GPa), elastic modulus E* (432.15 GPa), H/E* (0.0724), H3/E*2 (0.1642) and binding force of 109.26 N.

## Full-text entities

- **Diseases:** dislocation (MESH:D004204), injury to (MESH:D014947)
- **Chemicals:** water (MESH:D014867), Al2O3 (MESH:D000537), H (MESH:D006859), a (MESH:D001151), alcohol (MESH:D000438), AlN (MESH:C052045), TiN (MESH:D014001), Argon (MESH:D001128), Si3N4 (MESH:C032734), Al (MESH:D000535), AlCrN (-), Si (MESH:D012825), metal (MESH:D008670), O (MESH:D010100), N (MESH:D009584), Cr (MESH:D002857), Ti (MESH:D014025)
- **Species:** Homo sapiens (human, species) [taxon 9606]

## Figures

15 figures with captions in the complete paper: https://tomesphere.com/paper/PMC12943587/full.md

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Source: https://tomesphere.com/paper/PMC12943587