# Machining of Fe-Based Amorphous Alloy Ribbons with Sub-50 Femtosecond Laser Pulses

**Authors:** Tamas Somoskoi, Miklós Füle, Peter Gaal, Mate Karnok, Gergely Kovacs, Lazar Toth, Judit Budai, Veronika Hanyecz, Ibolya Zsoldos, Karoly Osvay

PMC · DOI: 10.3390/mi17020214 · 2026-02-05

## TL;DR

A sub-50 femtosecond laser is used to cut Fe-based amorphous alloy ribbons with minimal material modification, solving machining challenges.

## Contribution

A novel laser machining method for Fe-based metallic glasses with reduced thermal damage is introduced.

## Key findings

- Only an 80 μm wide region of the cut edge shows detectable modifications.
- The method causes less material alteration compared to continuous laser machining.

## Abstract

Fe-based metallic glasses are ideal candidates to be utilized in transformer cores owing to their outstanding soft magnetic properties. However, they are difficult to machine properly by conventional means due to their mechanical brittleness and poor thermal conductivity. Here, the cutting of Fe91–Si4.5–C4.0–Al0.5 amorphous alloy ribbons is reported with a sub-50 fs laser pulses. A systematic study is performed on local morphological and chemical composition changes to the machined edge in comparison to crystalline metals. It is shown that only the innermost 80 μm wide region of the cut edge shows any detectable modifications, which is much less than for continuous laser machining. Therefore, the proposed method is indeed a valuable approach to overcome the fine machining difficulties of metallic glasses.

## Full-text entities

- **Diseases:** injury to (MESH:D014947)
- **Chemicals:** carbon (MESH:D002244), oxygen (MESH:D010100), steel (MESH:D013232), metal (MESH:D008670), copper (MESH:D003300), Fe (MESH:D007501), Ti (MESH:D014025), Sa (MESH:D000077145), aluminum (MESH:D000535), silicon (MESH:D012825), Al0.5 (-), Zr (MESH:D015040), CO2 (MESH:D002245)
- **Species:** Homo sapiens (human, species) [taxon 9606]

## Figures

11 figures with captions in the complete paper: https://tomesphere.com/paper/PMC12943506/full.md

---
Source: https://tomesphere.com/paper/PMC12943506