# Fast Prototyping Ceramic Gas Flow Sensors for Harsh Operating Conditions

**Authors:** Andrey Kasenko, Pavel Shchur, Ekaterina Anatolevna Drach, Ivan Borzunov, Vasily V. Egorov, Boris Prudnikov, Konstantin Oblov, Arthur Litvinov, Yuri Voronov, Nikolay Samotaev

PMC · DOI: 10.3390/mi17020188 · Micromachines · 2026-01-30

## TL;DR

This paper introduces a simple and affordable method to quickly prototype ceramic gas flow sensors suitable for harsh conditions.

## Contribution

The novel contribution is a fast and cost-effective prototyping technology for ceramic gas flow sensors using limited equipment.

## Key findings

- The CGFS can measure gas flow in the range of 0.21 m/s to 1.25 m/s.
- The sensor maintains a constant power consumption of 152 mW at 346 °C.
- The design is adaptable and can be manufactured within a few days.

## Abstract

The technology development for the mass ceramic gas flow sensor (CGFS) adopted for harsh operating conditions is presented. The main characteristic of this technology is its simplicity and affordability for mass fast prototyping of CGFS with a limited set of technological equipment. Special attention is paid to the discussion of the technological and operational materials’ compatibility, flexibility, and speed of their processing to adapt the best mass flow sensor design option. The CGFS, designed and manufactured in just a few days, was tested in conditions close to the real ones and demonstrated the ability to measure gas flow in the range from 0.21 m/s to 1.25 m/s, with a constant power consumption of 152 mW@346 °C.

## Full-text entities

- **Diseases:** injury to (MESH:D014947), CGFS (MESH:D054318)
- **Chemicals:** Platinum (MESH:D010984), polyamide (MESH:D009757), Au (MESH:D006046), oxygen (MESH:D010100), nickel (MESH:D009532), nitrogen (MESH:D009584), carbon (MESH:D002244), lithium (MESH:D008094), Al2O3 (MESH:D000537), silicone (MESH:D012828), Ag (MESH:D012834), PP-33 (MESH:C103309), Sn (MESH:D014001), 3YSZ (-), silicon (MESH:D012825), PCBs (MESH:D011078), ZrO2 (MESH:C028541), nitrogen oxide (MESH:D009589), Pb (MESH:D007854)
- **Species:** Homo sapiens (human, species) [taxon 9606]

## Full text

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## Figures

8 figures with captions in the complete paper: https://tomesphere.com/paper/PMC12942513/full.md

## References

28 references — full list in the complete paper: https://tomesphere.com/paper/PMC12942513/full.md

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Source: https://tomesphere.com/paper/PMC12942513