# Recycling Technologies for Cathode Materials from Spent Lithium Iron Phosphate Batteries: An Overview

**Authors:** Zhiwei Wang, Xin Chen, Lili Xing, Yurong Zhang, Mengjie Liu, Chengwei Zou, Wentianyu Zhang, Saifei Pan, Haojie Li, Xuetao Wang

PMC · DOI: 10.3390/ma19040674 · 2026-02-10

## TL;DR

This paper reviews recycling methods for spent lithium iron phosphate batteries to support sustainable energy storage and reduce environmental impact.

## Contribution

The paper systematically categorizes and compares LFP battery recycling technologies, highlighting emerging green approaches.

## Key findings

- Spent LFP batteries require urgent recycling due to their increasing numbers and environmental impact.
- Three major recycling routes are analyzed: metallurgical, direct regeneration, and green technologies.
- Emerging green technologies offer potential for efficient and eco-friendly recycling solutions.

## Abstract

With the accelerated deployment of new energy vehicles and the global pursuit of carbon neutrality and carbon peaking goals, lithium iron phosphate (LFP) batteries have become a dominant technology in the energy storage market. The rapid expansion in their production and application has led to a surge in the number of spent LFP batteries, raising urgent concerns regarding resource recovery and environmental sustainability. This review provides a comprehensive overview of recycling technologies for spent LFP batteries, which are categorized into three major routes: (i) conventional metallurgical recycling, including pyrometallurgical and hydrometallurgical processes; (ii) direct regeneration strategies, such as electrochemical and solid-state approaches; and (iii) emerging green technologies, which leverage external fields or novel eco-friendly solvents to enhance recovery efficiency. The fundamental mechanisms, advantages, and limitations of each approach are systematically analyzed and compared. Finally, we also discuss current challenges and future directions for developing high-efficiency, low-cost, and environmentally benign recycling systems. These technological advances are expected to not only promote resource circularity and reduce ecological burdens but also provide a solid foundation for the sustainable evolution of the lithium-ion battery industry.

## Linked entities

- **Chemicals:** lithium iron phosphate (PubChem CID 15320824)

## Full-text entities

- **Genes:** LMNA (lamin A/C) [NCBI Gene 4000] {aka CDCD1, CDDC, CMD1A, CMT2B1, EMD2, FPL}
- **Diseases:** metal (MESH:D013651), injury to (MESH:D014947), CEI (MESH:D014883), toxicity (MESH:D064420)
- **Chemicals:** O (MESH:D010100), zinc (MESH:D015032), ammonia (MESH:D000641), Li2CO3 (MESH:D016651), Acid (MESH:D000143), salt (MESH:D012492), phosphate (MESH:D010710), P (MESH:D010758), methanol (MESH:D000432), carbonate (MESH:D002254), NaCl (MESH:D012965), LiFePO4 (MESH:C473349), metal (MESH:D008670), carbon (MESH:D002244), FePO4 (MESH:C035885), choline chloride (MESH:D002794), olivine (MESH:C034475), carboxylic acids (MESH:D002264), nitrogen (MESH:D009584), lactic acid (MESH:D019344), polyols (MESH:C024617), Nickel (MESH:D009532), Li (MESH:D008094), Fe (MESH:D007501), fluorine (MESH:D005461), fluorocarbon (MESH:D005466), water (MESH:D014867), NaOH (MESH:D012972), DL-malic acid (MESH:C030298), copper (MESH:D003300), PVAc (MESH:C013215), HCl (MESH:D006851), Fe2O3 (MESH:C000499), Na (MESH:D012964), sodium phosphate (MESH:C018279), malonic acid (MESH:C030290), sulfur (MESH:D013455), FeC2O4 (MESH:D019815), silicon (MESH:D012825), Li2C2O4 (-), Li2SO4 (MESH:C054097), H2O2 (MESH:D006861), graphite (MESH:D006108), Al (MESH:D000535), oil (MESH:D009821), urea (MESH:D014508), H3PO4 (MESH:C030242), NaHSO4 (MESH:C012036), HF (MESH:D006195), OH (MESH:C031356), iodine (MESH:D007455), Na2CO3 (MESH:C005686), (NH4) 2SO4 (MESH:D000645), LiOH (MESH:C028467), alkali (MESH:D000468), sucrose (MESH:D013395), citric acid (MESH:D019343), CO2 (MESH:D002245), LiF. (MESH:C027651), Cobalt (MESH:D003035)
- **Species:** Aspergillus niger (species) [taxon 5061], Acidithiobacillus (genus) [taxon 119977], Thiobacillus (genus) [taxon 919], Homo sapiens (human, species) [taxon 9606], Bacteria Latreille et al. 1825 (Bacteria stick insect, genus) [taxon 629395], Acidiphilium (genus) [taxon 522]

## Figures

9 figures with captions in the complete paper: https://tomesphere.com/paper/PMC12942328/full.md

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Source: https://tomesphere.com/paper/PMC12942328