# Mathematical and Algorithmic Advances in Machine Learning for Statistical Process Control: A Systematic Review

**Authors:** Yulong Qiao, Tingting Han, Zixing Wu, Ge Jin, Qian Zhang, Qin Xu

PMC · DOI: 10.3390/e28020151 · Entropy · 2026-01-29

## TL;DR

This paper reviews how machine learning can improve statistical process control in manufacturing by addressing complex data challenges.

## Contribution

The paper systematically links data challenges in manufacturing to specific ML methods, offering structured guidance for implementation.

## Key findings

- ML methods like dimensionality reduction and feature selection help manage high-dimensional manufacturing data.
- Time-series and state-space models are effective for handling autocorrelated and dynamic processes.
- Cost-sensitive learning and transfer learning address data scarcity and imbalance in industrial settings.

## Abstract

Integrating machine learning (ML) with Statistical Process Control (SPC) is important for Industry 4.0 environments. Contemporary manufacturing data exhibit high-dimensionality, autocorrelation, non-stationarity, and class imbalance, which challenge classical SPC assumptions. This systematic review, conducted following the PRISMA 2020 guidelines, provides a problem-driven synthesis that links these data challenges to corresponding methodological families in ML-based SPC. Specifically, we review approaches for (1) high-dimensional and redundant data (dimensionality reduction and feature selection), (2) autocorrelated and dynamic processes (time-series and state-space models), and (3) data scarcity and imbalance (cost-sensitive learning, generative modeling, and transfer learning). Nonlinearity is treated as a cross-cutting property within each category. For each, we outline the mathematical rationale of representative algorithms and illustrate their use with industrial examples. We also summarize open issues in interpretability, thresholding, and real-time deployment. This review offers structured guidance for selecting ML techniques suited to complex manufacturing data and for designing reliable online monitoring pipelines.

## Full-text entities

- **Genes:** SFTPC (surfactant protein C) [NCBI Gene 6440] {aka BRICD6, PSP-C, SFTP2, SMDP2, SP-C}
- **Diseases:** XAI (MESH:C538243), ML (MESH:D007859), DL (MESH:C537113), injury to (MESH:D014947), hallucination (MESH:D006212)
- **Chemicals:** metal (MESH:D008670)
- **Species:** Homo sapiens (human, species) [taxon 9606]

## Full text

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## Figures

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## References

75 references — full list in the complete paper: https://tomesphere.com/paper/PMC12939129/full.md

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Source: https://tomesphere.com/paper/PMC12939129