# In Situ Oil–Gas Separator Enabled Carrier-Free Photoacoustic Sensing of Acetylene

**Authors:** Weitao Dou, Xitong Sun, Yanping Gao, Shudong Wang, Kai Tao, Yunjia Li

PMC · DOI: 10.3390/s26030946 · Sensors (Basel, Switzerland) · 2026-02-02

## TL;DR

A new system detects acetylene in transformer oil in real time, improving fault diagnosis and safety in power equipment.

## Contribution

A carrier-free photoacoustic system with an oil–gas separator enables in situ acetylene detection with high sensitivity and rapid response.

## Key findings

- The system achieved a sensitivity of 6.90 mV/ppm with a repeatability error under 1.65%.
- The response time T90 was less than 72.5 minutes for continuous dissolved gas detection.
- The system outperforms conventional offline methods in speed and accuracy for transformer fault diagnosis.

## Abstract

What are the main findings?
A real-time photoacoustic spectroscopy system, integrated with a custom-designed multilayer oil–gas separation membrane, was developed for sensitive acetylene detection in transformer oil.The proposed system demonstrates a rapid response and high accuracy in continuous, in situ monitoring of dissolved gases, outperforming conventional off-line methods.

A real-time photoacoustic spectroscopy system, integrated with a custom-designed multilayer oil–gas separation membrane, was developed for sensitive acetylene detection in transformer oil.

The proposed system demonstrates a rapid response and high accuracy in continuous, in situ monitoring of dissolved gases, outperforming conventional off-line methods.

What are the implications of the main findings?
The new approach enables timely transformer fault diagnosis, enhancing the reliability and safety of power equipment.This work lays a foundation for future development of compact and efficient online dissolved gas analysis (DGA) solutions for industrial applications.

The new approach enables timely transformer fault diagnosis, enhancing the reliability and safety of power equipment.

This work lays a foundation for future development of compact and efficient online dissolved gas analysis (DGA) solutions for industrial applications.

In this work, a carrier-free photoacoustic spectroscopy system is developed for the detection of trace acetylene gas in insulating oil. The photoacoustic cell was integrated with an oil–gas separator, allowing dissolved gases in oil to be introduced into the cell through free diffusion. The oil–gas separator is a custom-fabricated AF2400-coated ceramic membrane, and its spin-coating process was carefully designed to enable rapid oil–gas separation and achieve high film flatness. Using a resonant photoacoustic cell and a low-noise lock-in amplifier, the sensitivity of the system was improved to 6.90 mV/ppm, with a repeatability error less than 1.65%. Calibration experiments demonstrated that continuous detection of dissolved gas in oil could be achieved, with a response time T90 of less than 72.5 min. Compared to traditional photoacoustic spectroscopy, the continuous measurement capability of this method is expected to enable earlier fault diagnosis, thus having greater potential in industrial fields.

## Linked entities

- **Chemicals:** acetylene (PubChem CID 6326)

## Full-text entities

- **Chemicals:** oil (MESH:D009821), Acetylene (MESH:D000114), AF2400 (-)

## Full text

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## Figures

15 figures with captions in the complete paper: https://tomesphere.com/paper/PMC12899456/full.md

## References

33 references — full list in the complete paper: https://tomesphere.com/paper/PMC12899456/full.md

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Source: https://tomesphere.com/paper/PMC12899456