# Molecular Design Strategies of Nucleating Agents with Synergistic Effects for Upcycling Polyethylene Terephthalate

**Authors:** Xinyu Hao, Tianjiao Zhao, Fuhua Lin, Meizhen Wang, Dingyi Ning, Wenju Cui, Yuanjian Ye, Jun Luo, Bo Wang

PMC · DOI: 10.3390/molecules31030414 · Molecules · 2026-01-26

## TL;DR

This paper explores how different molecular designs of nucleating agents can improve the properties of recycled polyethylene terephthalate (rPET) for better performance.

## Contribution

The study introduces a new approach to upcycling rPET using nucleating agents with tailored alkyl chain lengths.

## Key findings

- Nucleating agents with longer alkyl chains improved rPET compatibility and mechanical properties.
- The rPET/SAB-18C blend showed the highest flexural and impact strength improvements.
- Thermal and rheological analyses confirmed the effectiveness of alkyl chain length on rPET performance.

## Abstract

The nucleating agents with different alkyl chain lengths sodium 4-[(benzyl)amino] benzoate (SAB-Be), sodium 4-[(heptanoyl)amino] benzoate (SAB-7C), and sodium 4-[(stearoyl)amino] benzoate (SAB-18C) were synthesized via chemical to improve the crystallization and mechanical properties of recycled polyethylene terephthalate (rPET) that had been damaged during mechanical recycling. The rPET/nucleating agent blends were prepared by melt blending. The molecular structure and thermal stability of the nucleating agents were characterized using the utilization of fourier transform infrared (FTIR) and thermogravimetric analysis (TGA). The differential scanning calorimetry (DSC) results showed that the crystallization properties of the rPET had been improved. In addition, the glass transition temperatures (Tg) of rPET, rPET/SAB-Be, rPET/SAB-7C, and rPET/SAB-18C were 80.3 ± 0.3 °C, 80.4 ± 0.9 °C, 77.0 ± 1.2 °C, and 69.7 ± 0.9 °C, respectively, demonstrating that the length of the alkyl chain in the nucleating agents was essentially proportional to the lubrication effect on rPET. Meanwhile, the rheological properties also supported the conclusion. The isothermal thermodynamic analysis indicated that the compatibility between nucleating agents and rPET was related to the length of the alkyl chain in the nucleating agents. The scanning electron microscopy (SEM) results of the fracture surfaces of the rPET/nucleating agent blends showed that the longer the alkyl chain in the nucleating agent, the greater the compatibility with rPET. Furthermore, the rPET/SAB-18C exhibited the best mechanical properties of the samples used in this research, with flexural strength and impact strength increased by 5.1% and 58.9%, respectively, compared to rPET. Overall, this work provided the new approach for rPET upcycling by combining molecular design strategies.

## Full-text entities

- **Chemicals:** SAB-18C (-), Polyethylene Terephthalate (MESH:D011093)

## Full text

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## Figures

11 figures with captions in the complete paper: https://tomesphere.com/paper/PMC12898308/full.md

## References

46 references — full list in the complete paper: https://tomesphere.com/paper/PMC12898308/full.md

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Source: https://tomesphere.com/paper/PMC12898308