# Localized Induction Heating for Crack Healing of AISI 1020 Steel

**Authors:** Aprilia Aprilia, Zixuan Ling, Vincent Gill, Nicholas Chia, Martyn A. Jones, Paul E. Williams, Wei Zhou

PMC · DOI: 10.3390/ma19030451 · Materials · 2026-01-23

## TL;DR

This paper explores using localized induction heating to heal cracks in AISI 1020 steel, showing it effectively treats fine surface cracks.

## Contribution

The study introduces localized induction heating with a pancake coil for targeted crack healing in steel.

## Key findings

- Localized induction heating heals fine cracks and causes local melting at slit tips.
- Current detours around cracks and concentrates at crack tips during heating.
- The method is effective for fine surface cracks but less so for deeper or larger cracks.

## Abstract

This study investigates crack healing of AISI 1020 steel using localized induction heating with a pancake coil. A wire-cut slit sample and a repetitive-bent sample containing fine cracks were subjected to induction heating. Geometrical changes in the slit and cracks before and after heating were evaluated. Healing of fine cracks and local melting of the slit tip were observed. Numerical simulations were conducted to understand the current flow, current density distribution and Joule heating behavior within the samples. Results showed that current detours around cracks and concentrates at crack tips during induction heating. This enables the ability of induction heating to selectively locate and treat cracks effectively. Localized induction heating using a pancake coil enhances the crack-healing effectiveness by providing a non-singular current flow direction within the material. It also offers the flexibility to treat a specific localized region in a component. While localized induction heating demonstrates strong potential for crack-healing applications, its effectiveness is primarily limited to fine surface cracks.

## Full-text entities

- **Diseases:** Crack (MESH:D003387)

## Full text

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## Figures

13 figures with captions in the complete paper: https://tomesphere.com/paper/PMC12897898/full.md

## References

28 references — full list in the complete paper: https://tomesphere.com/paper/PMC12897898/full.md

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Source: https://tomesphere.com/paper/PMC12897898