# Precision Vinification Without Added Sulphur Dioxide: Real-Time Gas Monitoring Across Multiple Vintages

**Authors:** Nicola Mercanti, Monica Macaluso, Andrea Marianelli, Ilaria Mannucci, Bruno Casu, Fabrizio Palla, Piero Giorgio Verdini, Massimo Fedel, Angela Zinnai

PMC · DOI: 10.3390/foods15030563 · Foods · 2026-02-05

## TL;DR

This study shows that making wine without added sulfur dioxide is possible using precise control and real-time monitoring, offering a sustainable alternative.

## Contribution

A novel no-added-SO2 vinification protocol with real-time gas monitoring is demonstrated across multiple vintages.

## Key findings

- Wines without added SO2 showed stable fermentations and low volatile acidity across four vintages.
- Endogenous yeast production resulted in low total and free SO2 levels.
- Real-time monitoring and process control enabled successful SO2-free vinification.

## Abstract

The reduction or elimination of sulphur dioxide (SO2) in winemaking represents a major technological and sustainability challenge due to the central antimicrobial and antioxidant roles of this additive. This study evaluated the technological feasibility and chemical stability of a no-added-SO2 vinification protocol applied under controlled winery conditions over four consecutive vintages, compared with a conventional sulphite-based protocol. The no-added-SO2 protocol integrated closed-circuit operations, controlled inert gas management, temperature-regulated fermentation, strict hygiene practices, the addition of grape seed extracts as alternative antioxidant agents, and real-time monitoring of CO2 production and O2 availability via a smart tank. Across all vintages, wines produced using the no-added-SO2 protocol showed regular alcoholic and malolactic fermentations and volatile acidity values consistently below the sensory perception threshold (1.2 g/L). Total SO2 levels ranged between 0.3 and 86 mg/L and free SO2 ranged between 0.4 and 16 mg/L, attributable exclusively to endogenous yeast production. Multivariate analysis confirmed that vintage was the dominant factor affecting most compositional parameters, particularly phenolic and anthocyanin profiles, whereas sulphur dioxide management represented a secondary but clearly identifiable source of variability. These findings indicate that sulphur dioxide-free vinification is technically feasible when supported by precise process control and continuous real-time monitoring. Rather than a universal replacement for conventional sulphite management, the no-added-SO2 protocol should be regarded as a complementary and technologically contingent tool for sustainable SO2 reduction within a precision oenology framework.

## Linked entities

- **Chemicals:** sulphur dioxide (PubChem CID 1119), SO2 (PubChem CID 1119), CO2 (PubChem CID 280), O2 (PubChem CID 977)

## Full-text entities

- **Chemicals:** acidity (MESH:D000143), CO2 (MESH:D002245), SO2 (MESH:D013458), sulphite (MESH:D013447), anthocyanin (MESH:D000872), O2 (-)
- **Species:** Saccharomyces cerevisiae (baker's yeast, species) [taxon 4932]

## Full text

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## Figures

8 figures with captions in the complete paper: https://tomesphere.com/paper/PMC12897288/full.md

## References

44 references — full list in the complete paper: https://tomesphere.com/paper/PMC12897288/full.md

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Source: https://tomesphere.com/paper/PMC12897288