# Toward mass customization of animal trackers by design automation

**Authors:** Patrick Beutler, Troels Gregersen, Joël Roth, Nina Richter, Mirko Meboldt, Martin Wikelski, Timm A. Wild

PMC · DOI: 10.1371/journal.pone.0342071 · 2026-02-04

## TL;DR

This paper proposes a web-based design platform to automate the creation of customized animal trackers, reducing engineering effort and enabling biologists to design them independently.

## Contribution

The paper introduces a design automation prototype for mass customization of animal trackers using knowledge-based engineering and 3D printing.

## Key findings

- A design automation prototype successfully generated and produced animal tracker housings for three species in under 50 seconds.
- The platform uses 3D printing to enable flexible and low-cost production of customized tracker geometries.
- The automation reduces development bottlenecks and eliminates the need for iterative engineering refinements.

## Abstract

Animal-borne tracking devices (bio-loggers) are established instruments for researching animal behaviour. However, commercial animal trackers are rather standardized and not perfectly adapted to species-specific requirements. Although species-specific solutions are developed, customization effort is high and requires detailed engineering know-how. Furthermore, the development process brings multiple challenges across the process chain and uncertainties for untested species may require iterative refinements in the early design phase. This interdisciplinary study provides a vision of how to enable mass customization of animal trackers through a web-based design platform. The platform involves biologists in engineering processes, makes custom designs accessible to the community, and enhances reusability. Knowledge-based engineering and design automation algorithms are central platform elements, and they automate engineering processes from requirements to the electronic component selection and generation of 3D-printable housing geometries. The animal tracker housings are manufactured using low-cost 3D-printing (additive manufacturing), which offers high flexibility in terms of producible geometry and batch size. Furthermore, this study presents a design automation prototype that implements core functions of the vision to demonstrate the feasibility of automatically generated animal trackers. The software architecture of the design automation prototype and the intermediate algorithm steps are described as open source. To demonstrate the functionality of the design automation prototype, the animal tracker housings of three species are successfully generated and produced. The algorithms take less than 50 seconds to generate the three housings. This demonstrates, how the automation eliminates bottlenecks in the development process and thus greatly reduces efforts for customized animal trackers. The full realisation of the vision can eventually empower biologists to design animal trackers without the involvement of engineers.

## Full-text entities

- **Chemicals:** DA (-), polymer (MESH:D011108), epoxy (MESH:D004853)
- **Species:** Coragyps atratus (black vulture, species) [taxon 33614], Rousettus aegyptiacus (Egyptian rousette, species) [taxon 9407], Chiroptera (bats, order) [taxon 9397], Papio hamadryas (baboon, species) [taxon 9557], Vultur gryphus (Andean condor, species) [taxon 8924], Papio anubis (baboon, species) [taxon 9555], Homo sapiens (human, species) [taxon 9606]

## Figures

9 figures with captions in the complete paper: https://tomesphere.com/paper/PMC12871966/full.md

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Source: https://tomesphere.com/paper/PMC12871966