# Nutrient-free biorefinery of corn steep water into lactic acid by Bacillus licheniformis OP16-2 under thermo-alkaline conditions with a pilot-scale assessment

**Authors:** Mohamed T. Selim, Salem S Salem, Ehab F. El-Belely, Amr Fouda, Mohamed Ali Abdel-Rahman

PMC · DOI: 10.1038/s41598-026-35828-4 · Scientific Reports · 2026-02-02

## TL;DR

This paper explores using corn steep water as a low-cost feedstock for lactic acid production by Bacillus licheniformis under high-temperature and high-pH conditions.

## Contribution

The first report of using untreated corn steep water with B. licheniformis for lactic acid production without additional supplements.

## Key findings

- Bacillus licheniformis produced lactic acid efficiently from corn steep water at high temperature and pH.
- A lactic acid concentration of 152.6 g/L was achieved with a high yield and productivity in a 50 L bioreactor.
- The process avoided inhibitory compounds and contamination risks through thermo-alkaline conditions.

## Abstract

Lactic acid (LA) is utilized across multiple industries, including polymers, chemicals, cosmetics, and food. Its production from lignocellulosic biomass offers a promising solution to overcome challenges in the production process, such as reducing costs and enhancing environmental sustainability, while also increasing the value of biomass. However, the required pretreatment of lignocellulosic materials to release fermentable sugars generates inhibitory compounds that affect microbial fermentation, alongside the potential risk of contamination by mesophilic and neutrophilic microorganisms. In this study, a strain of B. licheniformis was isolated, selected, and identified as a lactic acid producer utilizing corn steep water (CSW) as the sole source of carbon and nitrogen for LA production. This selection was based on the strain’s tolerance to high temperatures and inhibitory compounds, including sodium metabisulfite, sodium chloride, sodium acetate, and formic acid. Sequential optimization of substrate, culture medium, and fermentation parameters was performed using both classical and advanced statistical techniques, without the need for additional nutrient supplementation. Thermo-Alkaline lactic acid production with a pilot-scale assessment was evaluated. Using multi-pulse fed-batch fermentation in a 50 L bioreactor, the system was operated at 45 °C with pH controlled at 8.49 ± 0.30, achieved LA concentration at 152.6 ± 1.15 g/L with a high yield of 0.93 ± 0.02 g/g, and a total productivity of 0.940 ± 0.005 g/L/h after 162 h., starting with an initial CSW concentration of 80 g/L. To our knowledge, this represents the first report of B. licheniformis being utilized for LA production from untreated CSW as a low-cost substrate, without any additional treatments or supplements.

## Linked entities

- **Chemicals:** lactic acid (PubChem CID 612), sodium metabisulfite (PubChem CID 656671), sodium chloride (PubChem CID 5234), sodium acetate (PubChem CID 517045), formic acid (PubChem CID 284)
- **Species:** Bacillus licheniformis (taxon 1402)

## Full-text entities

- **Diseases:** CSW (MESH:D002145), CCD (MESH:D058617), LA (MESH:C565446), RSM (MESH:D010534)
- **Chemicals:** PLA (MESH:C033616), magnesium sulphate heptahydrate (MESH:D008278), CSW sugar (-), fructose (MESH:D005632), sodium acetate (MESH:D019346), lignin (MESH:D008031), LA (MESH:D019344), fat (MESH:D005223), cellulose (MESH:D002482), manganese sulphate tetrahydrate (MESH:C039798), sulfur (MESH:D013455), nitrogen (MESH:D009584), NaOH (MESH:D012972), NO (MESH:D009614), CaCO3 (MESH:D002119), fatty acid (MESH:D005227), amino acid (MESH:D000596), salt (MESH:D012492), glucose (MESH:D005947), formic acid (MESH:C030544), Sugar (MESH:D000073893), Ca(OH)2 (MESH:D002126), phenol (MESH:D019800), agar (MESH:D000362), ornithine (MESH:D009952), lactose (MESH:D007785), gypsum (MESH:D002133), sulfur dioxide (MESH:D013458), citrulline (MESH:D002956), NaCl (MESH:D012965), water (MESH:D014867), maltose (MESH:D008320), sulfites (MESH:D013447), sulfuric acid (MESH:C033158), xylose (MESH:D014994), sodium metabisulfate (MESH:C004850), ethanol (MESH:D000431), pentose phosphate (MESH:D010428), K2HPO4 (MESH:C013216), polymers (MESH:D011108), carbon (MESH:D002244), Tween 80 (MESH:D011136), sodium metabisulfite (MESH:C005200), sucrose (MESH:D013395), starch (MESH:D013213), disulfide (MESH:D004220), (NH4)2SO4 (MESH:D000645), gamma--aminobutyric acid (MESH:D005680), ethanolamine (MESH:D019856), acid (MESH:D000143), glycerol (MESH:D005990), taurine (MESH:D013654)
- **Species:** Lacticaseibacillus paracasei subsp. paracasei (subspecies) [taxon 47714], Rhodococcus (genus) [taxon 1661425], Bacillus licheniformis (species) [taxon 1402], Lacticaseibacillus casei (species) [taxon 1582], Enterococcus mundtii (species) [taxon 53346], Enterococcus faecalis CBRD01 (strain) [taxon 1400521], Saccharomyces cerevisiae (baker's yeast, species) [taxon 4932]
- **Cell lines:** OP16-2 — Homo sapiens (Human), q11.2) BCR-ABL1, Cancer cell line (CVCL_DG77), -2 — Homo sapiens (Human), Colon carcinoma, Cancer cell line (CVCL_A628), WH11-3 — Homo sapiens (Human), Bladder urothelial carcinoma, Cancer cell line (CVCL_0C39)

## Full text

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## Figures

21 figures with captions in the complete paper: https://tomesphere.com/paper/PMC12864893/full.md

## References

13 references — full list in the complete paper: https://tomesphere.com/paper/PMC12864893/full.md

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Source: https://tomesphere.com/paper/PMC12864893