# Optimizing the operational conditions for microalgae biomass drying using tray dryers

**Authors:** R. López Pastor, M. G. Pinna-Hernández, J. A. Sánchez Molina, J. L. Casas López, M. I. Maldonado Rubio, F. G. Acién Fernández

PMC · DOI: 10.1038/s41598-025-34616-w · Scientific Reports · 2026-01-29

## TL;DR

This study explores how to best dry microalgae biomass using tray dryers, balancing drying speed with preserving biomass quality.

## Contribution

The study introduces a polynomial model to predict pigment degradation during microalgae biomass drying.

## Key findings

- Thinner layers and higher temperatures significantly reduced drying time for microalgae biomass.
- Pigment degradation increased with higher drying temperatures and longer times.
- A polynomial model was developed to predict pigment deterioration based on drying conditions.

## Abstract

Drying is a critical yet energy-intensive step in the valorization of microalgae biomass, essential for ensuring long-term stability and enabling downstream processing. This study investigates the technical feasibility and performance of tray drying as an alternative to conventional methods, using Chlorella sp. biomass. Experiments were conducted at drying temperatures ranging from 60 to 80 °C and biomass layer thicknesses between 0.3 and 1.0 cm, simulating industrial tray dryer conditions. Drying kinetics were assessed through moisture ratio and water content conditions, with a power-law model applied to describe the drying rate as a function of moisture content. The results demonstrated that thinner layers and higher temperatures significantly reduced drying time, with full dehydration within 5 h at 80 °C and 0.3 cm thickness. However, spectrophotometric analysis revealed a trade-off between drying efficiency and biomass quality, with pigment degradation increasing with temperature and time. A polynomial model was developed to predict pigment deterioration based on operational parameters. These findings provide a robust foundation for the design and scale-up of tray drying systems and offer a practical framework for optimizing the balance between process efficiency and product quality in microalgae biorefineries.

## Linked entities

- **Species:** Chlorella sp. (taxon 3079)

## Full-text entities

- **Chemicals:** carbon (MESH:D002244), oxygen (MESH:D010100), carbohydrates (MESH:D002241), aluminum (MESH:D000535), chlorophylls (MESH:D002734), CO2 (MESH:D002245), H2O (MESH:D014867), lipids (MESH:D008055), tocopherols (MESH:D024505), carotenoids (MESH:D002338)
- **Species:** PX clade (clade) [taxon 569578], Chlorella sp. (species) [taxon 3079], Auxenochlorella pyrenoidosa (species) [taxon 3078], Scenedesmus (genus) [taxon 3087], Chlorella vulgaris (species) [taxon 3077], Cucumis sativus (cucumber, species) [taxon 3659], Solanum lycopersicum (tomato, species) [taxon 4081]

## Full text

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## Figures

7 figures with captions in the complete paper: https://tomesphere.com/paper/PMC12864839/full.md

## References

13 references — full list in the complete paper: https://tomesphere.com/paper/PMC12864839/full.md

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Source: https://tomesphere.com/paper/PMC12864839