# Dextran-based T-cell expansion nanoparticles for manufacturing CAR T cells with augmented efficacy

**Authors:** Tao Zheng, Keerthana Ramanathan, Maria Ormhøj, Mikkel Rasmus Hansen, Hólmfridur Rósa Halldórsdóttir, Hanxi Li, Kamilla Kjærgaard Munk, Carlos Rodriguez-Pardo, Rasmus Ulslev Wegener Friis, Islam Seder, Peter M. H. Heegaard, Klaus Qvortrup, Hinrich Abken, Yi Sun, Sine Reker Hadrup

PMC · DOI: 10.1038/s41467-025-67868-1 · 2026-01-20

## TL;DR

A new dextran-based nanoparticle platform improves T cell expansion for CAR T cell therapy, enhancing potency and reducing required doses.

## Contribution

A biocompatible nanoparticle system for T cell activation and expansion that simplifies manufacturing and improves CAR T cell efficacy.

## Key findings

- T-Expand nanoparticles enable efficient T cell expansion comparable to commercial microbeads.
- CAR T cells produced with T-Expand show enhanced proliferation, cytotoxicity, and persistence.
- T-Expand-based CAR T cells achieve complete tumor clearance at one-fourth the dose in mouse models.

## Abstract

Adoptive T cell therapy using chimeric antigen receptor (CAR) engineered T cells is currently being explored in multiple cancer types beyond leukemia/lymphoma. A key step in CAR-T cell manufacturing is the activation and expansion of T cells, which facilitates viral transduction, however, may hamper T cell fitness and reduce in vivo persistence. “T-Expand” is developed for T cell activation and expansion, comprising dextran-based nanoparticles conjugated with anti-CD3 and anti-CD28 antibodies. The nanoparticles trigger robust polyclonal expansion of human T cells with efficiency in the range of commercial microbeads (Dynabeads™). Engineered in the presence of T-Expand, CD19 CAR T cells display enhanced proliferative capacity, cytotoxicity and persistence in vitro, and furthermore, exhibit potent anti-lymphoma activity in mouse models, resulting in complete tumor clearance at one fourth of the CAR T cell dose. Importantly, T-Expand is biocompatible with no observed toxicity, circumventing removal steps after T cell expansion compared to DynabeadsTM. As a biocompatible T cell expansion platform, T-Expand simplifies the manufacturing process while enhancing T cell persistence and functionality, and thereby holds promise for increasing clinical efficacy of CAR T cell therapy.

T-cell therapies have huge potential but face technical limitations. Here, the authors report on a dextran-based nanoparticle platform that efficiently expands T cells, enhances CAR T-cell potency, persistence, and anti-tumour efficacy, using simpler and faster methods than current techniques.

## Linked entities

- **Proteins:** CD19 (CD19 molecule), cd.3 (Cd.3 conserved hypothetical protein), CD28 (CD28 molecule)
- **Diseases:** lymphoma (MONDO:0003659)
- **Species:** Homo sapiens (taxon 9606), Mus musculus (taxon 10090)

## Full-text entities

- **Genes:** IFNG (interferon gamma) [NCBI Gene 3458] {aka IFG, IFI, IMD69}, CD27 (CD27 molecule) [NCBI Gene 939] {aka S152, S152. LPFS2, T14, TNFRSF7, Tp55}, GZMB (granzyme B) [NCBI Gene 3002] {aka C11, CCPI, CGL-1, CGL1, CSP-B, CSPB}, Il17f (interleukin 17F) [NCBI Gene 257630] {aka IL-17F}, Ccl20 (C-C motif chemokine ligand 20) [NCBI Gene 20297] {aka CKb4, LARC, MIP-3A, MIP-3[a], MIP3A, ST38}, Gzma (granzyme A) [NCBI Gene 14938] {aka Ctla-3, Ctla3, Hf, Hf1, SE1, TSP-1}, Ptprc (protein tyrosine phosphatase receptor type C) [NCBI Gene 19264] {aka B220, CD45R, Cd45, L-CA, Ly-5, Lyt-4}, Lag3 (lymphocyte-activation gene 3) [NCBI Gene 16768] {aka CD223, LAG-3, Ly66}, Ccr1 (C-C motif chemokine receptor 1) [NCBI Gene 12768] {aka Cmkbr1, Mip-1a-R}, Havcr2 (hepatitis A virus cellular receptor 2) [NCBI Gene 171285] {aka TIM-3, Tim3, Timd3}, B3GAT1 (beta-1,3-glucuronyltransferase 1) [NCBI Gene 27087] {aka CD57, GLCATP, GLCUATP, HNK1, LEU7, NK-1}, Ccl4 (C-C motif chemokine ligand 4) [NCBI Gene 20303] {aka AT744.1, Act-2, MIP-1B, Mip1b, Scya4}, ENTPD1 (ectonucleoside triphosphate diphosphohydrolase 1) [NCBI Gene 953] {aka ATP-DPH, ATPDase, CD39, NTPDase-1, SPG64}, Tnfrsf9 (tumor necrosis factor receptor superfamily, member 9) [NCBI Gene 21942] {aka 4-1BB, A930040I11Rik, CDw137, Cd137, ILA, Ly63}, CD8A (CD8 subunit alpha) [NCBI Gene 925] {aka CD8, CD8alpha, IMD116, Leu2, p32}, TNFRSF9 (TNF receptor superfamily member 9) [NCBI Gene 3604] {aka 4-1BB, CD137, CDw137, ILA, IMD109}, CD3E (CD3 epsilon subunit of T-cell receptor complex) [NCBI Gene 397455] {aka CD3}, Eomes (eomesodermin) [NCBI Gene 13813] {aka TBR-2, Tbr2}, Il10 (interleukin 10) [NCBI Gene 16153] {aka CSIF, If2a, Il-10}, PTPRC (protein tyrosine phosphatase receptor type C) [NCBI Gene 5788] {aka B220, CD45, CD45R, GP180, IMD105, L-CA}, Cd28 (CD28 antigen) [NCBI Gene 12487], CD69 (CD69 molecule) [NCBI Gene 397165], CCR7 (C-C motif chemokine receptor 7) [NCBI Gene 1236] {aka BLR2, CC-CKR-7, CCR-7, CD197, CDw197, CMKBR7}, Il9 (interleukin 9) [NCBI Gene 16198] {aka Il-9, P40}, IL2 (interleukin 2) [NCBI Gene 3558] {aka IL-2, TCGF, lymphokine}, CD27 (CD27 molecule) [NCBI Gene 100520023], XCL2 (X-C motif chemokine ligand 2) [NCBI Gene 6846] {aka SCM-1b, SCM1B, SCYC2}, Tigit (T cell immunoreceptor with Ig and ITIM domains) [NCBI Gene 100043314] {aka Vstm3}, Il13 (interleukin 13) [NCBI Gene 16163] {aka Il-13}, Ccl3 (C-C motif chemokine ligand 3) [NCBI Gene 20302] {aka G0S19-1, LD78alpha, MIP-1alpha, MIP1-(a), MIP1-alpha, Mip1a}, Ccr5 (C-C motif chemokine receptor 5) [NCBI Gene 12774] {aka AM4-7, CD195, Cmkbr5}, CCL5 (C-C motif chemokine ligand 5) [NCBI Gene 6352] {aka D17S136E, RANTES, SCYA5, SIS-delta, SISd, TCP228}, Ccr6 (C-C motif chemokine receptor 6) [NCBI Gene 12458] {aka CC-CKR-6, CCR-6, Cmkbr6, KY411}, Il5 (interleukin 5) [NCBI Gene 16191] {aka Il-5}, LAG3 (lymphocyte activating 3) [NCBI Gene 100125962] {aka CD223, LAG-3}, CXCL10 (C-X-C motif chemokine ligand 10) [NCBI Gene 3627] {aka C7, IFI10, INP10, IP-10, SCYB10, crg-2}, Cd4 (CD4 antigen) [NCBI Gene 12504] {aka L3T4, Ly-4}, CXCL9 (C-X-C motif chemokine ligand 9) [NCBI Gene 4283] {aka CMK, Humig, MIG, SCYB9, crg-10}, Il22 (interleukin 22) [NCBI Gene 50929] {aka IL-22, IL-22a, ILTIFa, If2b1, Iltif}, CD4 (CD4 molecule) [NCBI Gene 920] {aka CD4mut, IMD79, Leu-3, OKT4D, T4}, Ifng (interferon gamma) [NCBI Gene 15978] {aka IFN-g, If2f, Ifg}, Il17a (interleukin 17A) [NCBI Gene 16171] {aka Ctla-8, Ctla8, IL-17, IL-17A, Il17}, LAG3 (lymphocyte activating 3) [NCBI Gene 3902] {aka CD223}, Eif1a (eukaryotic translation initiation factor 1A) [NCBI Gene 13664] {aka Ef1a, Eftu, Eif4c, eIF-1A, eIF-4C}, IL17A (interleukin 17A) [NCBI Gene 3605] {aka CTLA-8, CTLA8, IL-17, IL-17A, IL17, ILA17}, CTSL (cathepsin L) [NCBI Gene 1514] {aka CATL, CTSL1, MEP}, IL6 (interleukin 6) [NCBI Gene 3569] {aka BSF-2, BSF2, CDF, HGF, HSF, IFN-beta-2}, CXADRP1 (CXADR pseudogene 1) [NCBI Gene 653108] {aka CAR, CXADRP}, Ccr3 (C-C motif chemokine receptor 3) [NCBI Gene 12771] {aka CC-CKR3, CKR3, Cmkbr1l2, Cmkbr3}, Cd247 (CD247 antigen) [NCBI Gene 12503] {aka 4930549J05Rik, A430104F18Rik, Cd3, Cd3-eta, Cd3-zeta, Cd3h}, Pdcd1 (programmed cell death 1) [NCBI Gene 18566] {aka Ly101, PD-1, Pdc1}, IL2RA (interleukin 2 receptor subunit alpha) [NCBI Gene 3559] {aka CD25, IDDM10, IL2R, IMD41, TCGFR, p55}, Il4 (interleukin 4) [NCBI Gene 16189] {aka BSF-1, Il-4}, Cd19 (CD19 antigen) [NCBI Gene 12478], CD28 (CD28 molecule) [NCBI Gene 940] {aka IMD123, Tp44}, CD19 (CD19 molecule) [NCBI Gene 397669], Ccr7 (C-C motif chemokine receptor 7) [NCBI Gene 12775] {aka CC-CKR-7, CCR-7, CD197, Cdw197, Cmkbr7, EBI1}, Ccr10 (C-C motif chemokine receptor 10) [NCBI Gene 12777] {aka C-C CKR-10, CC-CKR-10, CCR-10, Cmkbr9, Gpr2}, LTB (lymphotoxin beta) [NCBI Gene 4050] {aka TNFC, TNFSF3, TNLG1C, p33}, Nr1i3 (nuclear receptor subfamily 1, group I, member 3) [NCBI Gene 12355] {aka CAR, CAR-beta, Care2, ESTM32, MB67}
- **Diseases:** weight loss (MESH:D015431), lymphoma (MESH:D008223), B cell lymphoma (MESH:D016393), inflammatory (MESH:D007249), Cytotoxicity (MESH:D064420), immunodeficient (MESH:D007153), T-EM (MESH:D001260), Tumor (MESH:D009369), ICANS (MESH:C000722498), CRS (MESH:D000080424), leukemia (MESH:D007938), hematological malignancies (MESH:D019337)
- **Chemicals:** Dasatinib (MESH:D000069439), PVA (MESH:C063253), O (MESH:D010100), Cy5 (MESH:C085321), oil (MESH:D009821), poly(lactic-co-glycolic acid (MESH:D000077182), E (MESH:D004540), poly(vinyl alcohol) (MESH:D011142), T (MESH:D014316), primin (MESH:C014773), ethane (MESH:D004980), ice (MESH:D007053), D-Luciferin (MESH:C532924), copper (MESH:D003300), Water (MESH:D014867), W (MESH:D014414), CO2 (MESH:D002245), carbon (MESH:D002244), PEG (MESH:D011092), dimethylformamide (MESH:D004126), Sodium azide (MESH:D019810), DCM (MESH:D008752), PBS (MESH:D007854), graphene oxide (MESH:C000628730), Lipofectamine (MESH:C086724), Alexa Fluor (AF) 488-NHS (-), lipid (MESH:D008055), paraformaldehyde (MESH:C003043), 2-methoxypropene (MESH:C534882), spermine (MESH:D013096), polymer (MESH:D011108), TransAct (MESH:C035692), DMSO (MESH:D004121), Dextran (MESH:D003911), silica (MESH:D012822), streptomycin (MESH:D013307), magnesium sulfate (MESH:D008278), ethyl acetate (MESH:C007650), poly(d,l-lactide (MESH:C033616), nitrogen (MESH:D009584)
- **Species:** Mus musculus (house mouse, species) [taxon 10090], Leuconostoc mesenteroides (species) [taxon 1245], Homo sapiens (human, species) [taxon 9606]
- **Mutations:** CCT-A124
- **Cell lines:** SUP-T1 — Homo sapiens (Human), Childhood T lymphoblastic lymphoma, Cancer cell line (CVCL_1714), Jeko 1 — Homo sapiens (Human), Mantle cell lymphoma, Cancer cell line (CVCL_1865), Pan T — Homo sapiens (Human), Pancreatic ductal adenocarcinoma, Cancer cell line (CVCL_A1II), HEK-293T — Homo sapiens (Human), Transformed cell line (CVCL_0063), Jurkat — Homo sapiens (Human), Childhood T acute lymphoblastic leukemia, Cancer cell line (CVCL_0065)

## Figures

6 figures with captions in the complete paper: https://tomesphere.com/paper/PMC12852890/full.md

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Source: https://tomesphere.com/paper/PMC12852890