# A Hybrid Simulation–Physical Data-Driven Framework for Occupant Injury Prediction in Vehicle Underbody Structures

**Authors:** Xinge Si, Changan Di, Peng Peng, Yongjian Zhang, Tao Lin, Cong Xu

PMC · DOI: 10.3390/s26020380 · Sensors (Basel, Switzerland) · 2026-01-07

## TL;DR

This paper introduces a hybrid framework combining physical tests and simulations to better predict occupant injuries in vehicle underbody blast protection.

## Contribution

A novel hybrid framework using CGAN-augmented data and GPR for injury prediction in vehicle underbody blast protection is introduced.

## Key findings

- The hybrid model outperforms simulation-only approaches in predicting occupant injury indices.
- Wavelet-based data augmentation improves dataset diversity and model accuracy.
- Increased hull angle and depth reduce occupant injury in blast scenarios.

## Abstract

One major challenge in optimizing vehicle underbody structures for blast protection is the trade-off between the high cost of physical tests and the limited accuracy of simulations. We introduce a predictive framework that is co-driven by limited physical measurements and systematically augmented simulation datasets. The main problem arises from the complex components of blast impact signals, which makes it difficult to augment the load signals for finite element simulations when only extremely small sample sets are available. Specifically, a small-scale data-augmentation model within the wavelet domain based on a conditional generative adversarial network (CGAN) was designed. Real-time perturbations, governed by cumulative distribution functions, were introduced to expand and diversify the data representations for enhanced dataset enrichment. A predictive model based on Gaussian process regression (GPR) that integrates physical experimental data with augmented data wavelet characteristics is employed to estimate injury indices, using wavelet scale energies reduced via principal component analysis (PCA) as inputs. Cross-validation shows that this hybrid model achieves higher accuracy than using simulations alone. Through the case study, the model demonstrates that increased hull angle and depth can effectively reduce occupant injury.

## Full text

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## Figures

17 figures with captions in the complete paper: https://tomesphere.com/paper/PMC12846279/full.md

## References

43 references — full list in the complete paper: https://tomesphere.com/paper/PMC12846279/full.md

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Source: https://tomesphere.com/paper/PMC12846279