Simulation and Parameter Optimization of Inserting–Extracting–Transporting Process of a Seedling Picking End Effector Using Two Fingers and Four Needles Based on EDEM-MFBD

TL;DR

This paper improves seedling picking success and reduces damage by simulating and optimizing the parameters of a seedling picking end effector using EDEM and RecurDyn.

Contribution

A novel EDEM–RecurDyn coupled simulation method is used to optimize seedling picking end effector parameters for higher success rates and lower damage.

Findings

Optimized parameters achieved a 97.48% success rate in seedling picking and throwing.

The loss rate of substrate was reduced to 2.12% through simulation and multi-objective optimization.

Field trials confirmed the model's practicality with a 97.04% success rate and 2.41% substrate loss.

Abstract

This paper aims to address the problem of the low success rate of seedling picking and throwing, and the high damage rate of pot seedling, caused by the unclear interaction and parameter mismatch between the seedling picking end effector and the pot seedling during the seedling picking and throwing process of automatic transplanters. An EDEM–RecurDyn coupled simulation was conducted, through which the disturbance of substrate particles in the bowl body during the inserting, extracting, and transporting processes by the seedling picking end effector was visualized and analyzed. The force and motion responses of the particles during their interaction with the seedling picking end effector were explored, and the working parameters of the seedling picking end effector were optimized. A seedling picking end effector using two fingers and four needles is taken as the research object, a kinematic mathematical model of the seedling picking end effector is established, and the dimensional parameters of each component of the end effector are determined. Physical characteristic tests are conducted on Shanghai bok choy pot seedlings to obtain relevant parameters. A discrete element model of the pot seedling is established in EDEM 2022 software, and a virtual prototype model of the seedling picking end effector is established in Recurdyn 2024 software. Through EDEM-Recurdyn coupled simulation, the force and movement of the substrate particles in the bowl body during the inserting, extracting, and transporting processes of the seedling picking end effector under different operating parameters were explored, providing a theoretical basis for optimizing the working parameters of the end effector. The inserting and extracting velocity, transporting velocity, and inserting depth of the seedling picking end effector were used as experimental factors, and the success rate of seedling picking and throwing, and the loss rate of substrate, were used as evaluation indicators; single-factor tests and three-factor, three-level Box–Behnken bench tests were conducted. Variance analysis, response surface methodology, and multi-objective optimization were performed using Design-Expert 13 software to obtain the optimal parameter combination: when the inserting and extracting velocity was 228 mm/s, the transporting velocity was 264 mm/s, the inserting depth was 37 mm, the success rate of seedling picking and throwing was 97.48%, and the loss rate of substrate was 2.12%. A verification experiment was conducted on the bench, and the success rate of seedling picking and throwing was 97.35%, and the loss rate of substrate was 2.34%, which was largely consistent with the optimized results, thereby confirming the rationality of the established model and optimized parameters. Field trial showed the success rate of seedling picking and throwing was 97.04%, and the loss rate of substrate was 2.41%. The error between the success rate of seedling picking and throwing and the optimized result was 0.45%, indicating that the seedling picking end effector has strong anti-interference ability, and verifying the feasibility and practicality of the established model and optimized parameters.

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