# Microstructure Evolution and Plastic Deformation Mechanism of Cold Rolling Deformation of Micro/Nano Pure Electrolytic Nickel

**Authors:** Han Zhang, Jisen Qiao, Hao Yang, Yangtao Xu, Tiandong Xia

PMC · DOI: 10.3390/ma19020235 · Materials · 2026-01-07

## TL;DR

This study explores how pure nickel changes at the microstructure level during cold rolling and identifies the mechanisms behind its plastic deformation.

## Contribution

The paper reveals the deformation mechanisms and microstructural evolution of electrolytic nickel under extreme cold rolling conditions.

## Key findings

- Electrolytic nickel's deformation is initially governed by dislocation-twin interactions and detwinning.
- At 90% deformation, grain size refines to 113 nm, reaching a deformation-induced refinement limit.
- At 98% deformation, microhardness peaks at 240.3 HV with dynamic recovery and recrystallization observed.

## Abstract

This paper investigates the cold rolling (CR) deformation behavior of electrolytic nickel at room temperature. While the microstructural evolution across deformation levels ranging from 5% to 98% is systematically characterized. The deposited electrolytic nickel exhibits numerous growth twins of various lengths and thicknesses, accounting for over 70% of the microstructure. The average grain size is 0.56 μm, and the grain size distribution is relatively broad. The plastic deformation of electrolytic nickel in the early stage is governed by the interaction between high-density dislocations and abundant twins. The primary mechanism accommodating deformation is detwinning. At 70% deformation, under high strain, complete detwinning occurs. When the CR reaches 90%, the average short-axis grain size is refined to 113 nm, indicating the deformation-induced refinement limit of electrolytic nickel. The microstructure at this stage exhibits a typical lamellar morphology. At 98% deformation, the average microhardness peaks at 240.3 HV, representing a cumulative increase of 46.88%. Dynamic recovery and recrystallization are observed at both 70% and 98% deformation levels, accompanied by the formation of Σ3 {120} type incoherent twins within recrystallized grains. Under large strain, the dominant cold plastic deformation mechanism transitions to a synergistic effect of dislocation slip and stratification.

## Full-text entities

- **Chemicals:** Nickel (MESH:D009532)

## Full text

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## Figures

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## References

47 references — full list in the complete paper: https://tomesphere.com/paper/PMC12842660/full.md

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Source: https://tomesphere.com/paper/PMC12842660