# Optimal Recycling Ratio of Biodried Product at 12% Enhances Digestate Valorization: Synergistic Acceleration of Drying Kinetics, Nutrient Enrichment, and Energy Recovery

**Authors:** Xiandong Hou, Hangxi Liao, Bingyan Wu, Nan An, Yuanyuan Zhang, Yangyang Li

PMC · DOI: 10.3390/bioengineering13010109 · Bioengineering · 2026-01-16

## TL;DR

Recycling 12% of biodried product optimizes drying, nutrient recovery, and energy from food waste, offering a sustainable solution for waste management.

## Contribution

Identifies 12% as the optimal biodried product recycling ratio for enhancing digestate valorization through drying, nutrients, and energy recovery.

## Key findings

- 12% BDP recycling achieved peak temperature integral and optimal biodrying index in 12 days.
- 12% BDP produced 4.19% total nutrients, meeting Chinese fertilizer standards.
- RDF pathway with 12% BDP had highest net present value and reduced environmental impact.

## Abstract

Rapid urbanization in China has driven annual food waste production to 130 million tons, posing severe environmental challenges for anaerobic digestate management. To resolve trade-offs among drying efficiency, resource recovery (fertilizer/fuel), and carbon neutrality by optimizing the biodried product (BDP) recycling ratio (0–15%), six BDP treatments were tested in 60 L bioreactors. Metrics included drying kinetics, product properties, and environmental–economic trade-offs. The results showed that 12% BDP achieved a peak temperature integral (514.13 °C·d), an optimal biodrying index (3.67), and shortened the cycle to 12 days. Furthermore, 12% BDP yielded total nutrients (N + P2O5 + K2O) of 4.19%, meeting the NY 525-2021 standard in China, while ≤3% BDP maximized fuel suitability with LHV > 5000 kJ·kg−1, compliant with CEN/TC 343 RDF standards. BDP recycling reduced global warming potential by 27.3% and eliminated leachate generation, mitigating groundwater contamination risks. The RDF pathway (12% BDP) achieved the highest NPV (USD 716,725), whereas organic fertilizer required farmland subsidies (28.57/ton) to offset its low market value. A 12% BDP recycling ratio optimally balances technical feasibility, environmental safety, and economic returns, offering a closed-loop solution for global food waste valorization.

## Linked entities

- **Chemicals:** N (PubChem CID 223), P2O5 (PubChem CID 14812), doxorubicin (PubChem CID 31703)

## Full-text entities

- **Chemicals:** P2O5 (MESH:C012500), carbon (MESH:D002244), BDP (-), N (MESH:D009584), K2O (MESH:C068440)

## Full text

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## Figures

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## References

66 references — full list in the complete paper: https://tomesphere.com/paper/PMC12837798/full.md

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Source: https://tomesphere.com/paper/PMC12837798