Efficient 2G Ethanol Production via Optimized Dilute Acid Pretreatment, High-Solids Enzymatic Hydrolysis, and High-Temperature Fermentation
Isabela S. Ferreira, Miguel A. D. Flores-Alarcón, Inês C. Roberto

TL;DR
This paper presents an efficient process for producing second-generation ethanol using optimized pretreatment, high-solids hydrolysis, and high-temperature fermentation.
Contribution
The study introduces an optimized dilute acid pretreatment and high-solids enzymatic hydrolysis process for rice straw, leading to high ethanol yields.
Findings
Optimized dilute acid pretreatment produced a cellulose-rich solid with 58.2% w/w cellulose.
High-solids enzymatic hydrolysis achieved a 78.6% cellulose conversion yield and 129 g/L fermentable sugars.
Fermentation with Kluyveromyces marxianus at 43°C achieved a high ethanol titer of 37 g/L.
Abstract
The growing demand for 2G ethanol emphasizes the need to improve its economic sustainability through different approaches, including optimized pretreatments, high-solids enzymatic hydrolysis, and high-temperature fermentation. This study evaluated the dilute acid pretreatment of deacetylated rice straw using the response surface methodology. Under optimal conditions (85 mg of H2SO4/g biomass, for 10 min at a constant temperature of 150 °C), the process was scaled up to an 80 L reactor, obtaining a cellulose-rich (58.2% w/w) pretreated solid. Then, high-solids enzymatic hydrolysis at 24% w/v solids loading was performed in a vertical ball mill (VBM) reactor in fed-batch mode, resulting in a hydrolysate of 129 g/L of fermentable sugars, which corresponded to a cellulose conversion yield (CCY) of 78.6%. Finally, the effect of nutritional supplementation of the obtained slurry and…
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Taxonomy
TopicsBiofuel production and bioconversion · Microbial Metabolic Engineering and Bioproduction · Microbial metabolism and enzyme function
