# An affordable and optimized 3D biomodel for sinonasal surgery training

**Authors:** Marcelo Augusto Antonio, Sergio Lopes Fernandes Ramos, Fernando Augusto Lima Marson, Mariana Dalbo Contrera Toro, Eulalia Sakano

PMC · DOI: 10.1016/j.bjorl.2025.101750 · Brazilian Journal of Otorhinolaryngology · 2026-01-08

## TL;DR

Researchers created a low-cost 3D surgical training model for sinonasal procedures that senior surgeons found realistic and useful for repeated practice.

## Contribution

The study introduces a cost-effective and reproducible 3D biomodel for endonasal surgery training validated by senior rhinologists.

## Key findings

- The biomodel's anatomical accuracy and haptic fidelity were rated highly by senior rhinologists.
- The model's production cost was approximately US$43.37 per unit.
- Most surgical tasks scored above 4.0 on a 5-point Likert scale for anatomical similarity.

## Abstract

•An affordable set was developed for endonasal surgical training.•Senior rhinologists rated its anatomical accuracy and haptics as realistic.•The set offers a practical solution for repetitive surgical practice.

An affordable set was developed for endonasal surgical training.

Senior rhinologists rated its anatomical accuracy and haptics as realistic.

The set offers a practical solution for repetitive surgical practice.

To develop and evaluate the anatomical accuracy and haptic fidelity of an affordable kit consisting of a silicone head, a foam support, and a 3D-printed biomodel of the paranasal sinuses for surgical training.

This single-center, technological, and interventional study detailed the development of a human sinus biomodel. Its anatomical and haptic evaluation was conducted by ten senior rhinologists, who performed 37 standard surgical tasks. Participants rated similarity to fresh cadaveric dissection on a 5-point Likert scale. Computed tomographic images were converted into a standard tessellation file through a combination of automatic and manual segmentation. This file was then used in a 3D printer to create the biomodel, which was customized with a red silicone coating to emulate mucosa, as well as silicone-insulated wire and acrylic yarn to simulate arteries and nerves. The model was mounted onto a silicone head and foam support, with a total production cost of US$ 43.37.

The similarity of anatomic landmarks scored a mean above 4.0 ± SD on both sides. The lacrimal bone drilling/debulking procedure was somewhat suboptimal for exposing the lacrimal sac, scoring a mean of 3.1 ± 1.04 on the left side but 4.3 ± 0.64 on the right. Likewise, uncinectomy was rated 3.4 ± 1.02 on the left and 3.7 ± 0.90 on the right, while the periorbit incision received scores of 3.5 ± 0.92 on the left and 4.5 ± 0.50 on the right. All other steps received ratings above 4.0 ± SD.

This study presents a fully reproducible and cost-effective method for constructing a 3D sinus biomodel. The model demonstrated high anatomical and haptic fidelity, as validated by senior rhinologists, making it a valuable tool for surgical training in sinonasal procedures.

This study provides Level 2 evidence.

## Full-text entities

- **Chemicals:** silicone (MESH:D012828)
- **Species:** Homo sapiens (human, species) [taxon 9606]

## Full text

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## Figures

3 figures with captions in the complete paper: https://tomesphere.com/paper/PMC12818127/full.md

## References

17 references — full list in the complete paper: https://tomesphere.com/paper/PMC12818127/full.md

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Source: https://tomesphere.com/paper/PMC12818127