# Degradation of an ultrasonically welded device for surgical suture holding

**Authors:** Joseph P. Crolla, Elliott Farrell, Lauren E. J. Thomas-Seale, Justin Beyers, Manoj Ramachandran, Martyn Snow, Simon D. Mifsud, Duncan E. T. Shepherd

PMC · DOI: 10.1177/09544119251405597 · 2025-12-14

## TL;DR

A new biodegradable device for surgical sutures was developed, eliminating the need for knots and showing promising degradation performance.

## Contribution

The first biodegradable ultrasonically welded device for in-body sutures, tested for degradation and mechanical strength.

## Key findings

- PLGA is unsuitable due to significant strength reduction after 3 weeks of degradation.
- PLDLA and PLLA showed minimal strength reduction and performed similarly to suture knots after 6 weeks.
- Mechanical testing revealed no significant difference in failure force between PLDLA, PLLA, and suture knots at week 6.

## Abstract

A biodegradable ultrasonically welded device has for the first time been developed for in-body sutures that eliminates the need for surgical knotting. The device comprises two parts that fit together, with a suture inserted between them. Ultrasonic welding is then used to secure the suture by welding the two parts together. The device was manufactured from three biodegradable polymers: Poly(L-lactide-co-D,L-lactide) [PLDLA]; Poly(L-lactide-co-glycolide) [PLGA]; Poly(L-lactide) [PLLA]. All devices were degraded through immersion in phosphate buffer solution at a temperature of 37°C ± 2°C. Knotted sutures on their own were also subject to degradation testing. The devices and knotted sutures were mechanically tested at week zero and after 1, 3 and 6 weeks of degradation. Mechanically testing was undertaken to measure the pull-out strength of sutures from the device. PLGA is not suitable for the device, where a significant reduction in failure force was seen after 3 weeks of degradation. By week 6 the mean failure force (±SD) for PLGA was 74.9 ± 23.4 N, which was significantly less than the use of a suture knot on its own, with a mean failure force of 153.2 ± 37.2 N. PLDLA and PLLA were found to be promising materials, with only a small reduction in mean failure force after 6 weeks of degradation. At week 6 there was no significant difference between the mean failure force of PLDLA, PLLA or the suture knot, with mean failure forces of 152.6 ± 15.0, 128.8 ± 35.0 and 153.2 ± 37.2 N, respectively.

## Full-text entities

- **Chemicals:** PLDLA (-), polymers (MESH:D011108), PLGA (MESH:D000077182), phosphate (MESH:D010710), PLLA (MESH:C033616)

## Figures

8 figures with captions in the complete paper: https://tomesphere.com/paper/PMC12811503/full.md

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Source: https://tomesphere.com/paper/PMC12811503