# Design of a low-cost, portable blower-based breath simulator using 3D printing for respiratory research and education

**Authors:** Cong Toai Truong, Trung Dat Phan, Ly Xuan Truong Pham, Huy Hung Nguyen, Tan Tien Nguyen, Van Tu Duong

PMC · DOI: 10.1016/j.ohx.2025.e00731 · HardwareX · 2025-12-14

## TL;DR

This paper presents a low-cost, portable breath simulator using 3D printing for respiratory research and education.

## Contribution

The novel contribution is a portable, low-cost, and easily producible breath simulator using 3D printing.

## Key findings

- The BBS meets design criteria with a lightweight of 1.5 kg and a cost of $650 per unit.
- The simulator demonstrates repeatability in testing parameters like peak inspiratory pressure and tidal volume.
- The prototype can be produced in approximately 105 hours, including 100 hours for 3D printing.

## Abstract

In contemporary times, as air pollution becomes increasingly severe, the challenge for healthcare in addressing respiratory-related diseases has become more urgent than ever. To assist in researching the domain of medical equipment and education training, this paper aims to create a blower-based breath simulator (BBS) for the physiological processes of spontaneous breathing by using low-cost materials and easy-to-build hardware. Specifically, the BBS focuses on providing a representation of breathing patterns, lung compliance, and airway resistance. Notably, the BBS is built on a portable 3D printable components-based structure designed for fast installation, offering direct control of breathing modes, and can be operated for a long time. Besides, the experimental test is built according to ISO 806601-2-79:2018, with testing on a dual adult training test lung from Michigan Instruments for peak inspiratory pressure, respiratory rate, positive end-expiratory pressure, tidal volume, proximal pressure, lung pressure, and demonstrating repeatability. As a result, the BBS meets initial design criteria, which comprise being lightweight, approximately 1.5 kg for the ventilator unit, and low cost, around $650 per unit, fast production time, approximately 100 continuous hours for 3D printing, and 105 h in total for the complete prototype process.

## Full-text entities

- **Diseases:** respiratory-related diseases (MESH:D012140), breath (MESH:D004417)

## Full text

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## Figures

23 figures with captions in the complete paper: https://tomesphere.com/paper/PMC12808584/full.md

## References

32 references — full list in the complete paper: https://tomesphere.com/paper/PMC12808584/full.md

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Source: https://tomesphere.com/paper/PMC12808584