# Influence of very high temperatures on properties of medium grained lightweight aggregate mortars containing perlite and various cement types

**Authors:** Jan Pizoń, Miroslav Mynarz, Lucie Mynarzová

PMC · DOI: 10.1038/s41598-025-29595-x · Scientific Reports · 2026-01-12

## TL;DR

This study explores how different cements and perlite affect mortar properties at high temperatures, finding that calcium aluminate cement with perlite performs best.

## Contribution

The novel contribution is identifying calcium aluminate cement with perlite as optimal for high-temperature applications due to its superior thermal and mechanical stability.

## Key findings

- CAC-EP mortars showed superior thermal stability and mechanical retention at high temperatures.
- Polynomial models best predict strength-temperature relationships for OPC and CAC, while logarithmic models suit CSAC.
- Increased perlite content improved thermal insulation but reduced compressive strength and density.

## Abstract

This article examines the effects of very high temperatures (300–1000 °C) on the physical, mechanical, and thermal behaviour of medium-grained lightweight mortars incorporating expanded perlite (EP) and three cement types: Ordinary Portland (OPC), Calcium Sulphoaluminate (CSAC), and Calcium Aluminate (CAC). Mortars with 0–100% EP replacement were tested for compressive strength, density, absorbability, thermal conductivity, and microstructure. Increasing EP content reduced density and strength but enhanced thermal insulation and dimensional stability. Above 650 °C, OPC and CSAC underwent dehydration, ettringite loss, and microcracking, while CAC developed stable phases that preserved cohesion and colour. Strong correlations were found between thermal conductivity and compressive strength, allowing predictive modelling across temperatures. Polynomial correlations best described the strength–temperature relationship for OPC and CAC, while logarithmic models were optimal for CSAC. Overall, CAC-EP mortars demonstrated superior thermal stability, mechanical retention, and durability, highlighting their suitability for refractory and energy-efficient construction applications.

## Full-text entities

- **Genes:** cac (cacophony) [NCBI Gene 32158] {aka 13, CG1522, CG15928, CG43368, Ca-alpha1A, Ca[[V]]2.1}
- **Diseases:** dehydration (MESH:D003681), weight loss (MESH:D015431), CSAC (MESH:C563017), fire (MESH:D000092422)
- **Chemicals:** Perlite (MESH:C003076), CSAS (MESH:D016572), polymer (MESH:D011108), ettringite (MESH:C501337), celite (MESH:D007692), calcium silicate (MESH:C031293), Water (MESH:D014867), steel (MESH:D013232), carbon fiber (MESH:D000077482), Al (MESH:D000535), CH (MESH:D002126), Ca (MESH:D002118), CaCO3 (MESH:D002119), aluminum hydroxide (MESH:D000536), belite (MESH:C516482), SiO2 (MESH:D012822), COP (-), CA (MESH:C035219)
- **Mutations:** 1000  C was found for CAC

## Full text

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## Figures

28 figures with captions in the complete paper: https://tomesphere.com/paper/PMC12796315/full.md

## References

10 references — full list in the complete paper: https://tomesphere.com/paper/PMC12796315/full.md

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Source: https://tomesphere.com/paper/PMC12796315