# Physics-Informed Neural-Network-Based Generation of Composite Representative Volume Elements with Non-Uniform Distribution and High-Volume Fractions

**Authors:** Tianlu Zheng, Chaocan Cai, Fan Yang, Rongguo Wang, Wenbo Liu

PMC · DOI: 10.3390/polym18010097 · Polymers · 2025-12-29

## TL;DR

This paper introduces a physics-informed neural network to generate realistic composite microstructures with high accuracy and without large training data.

## Contribution

A novel physics-informed neural network framework for generating RVEs with non-uniform fiber distributions and high volume fractions.

## Key findings

- The method achieves volume fractions exceeding 0.8, surpassing conventional jamming limits.
- Generated RVEs accurately reproduce local fiber distribution patterns while maintaining randomness at larger scales.
- Predictions of mechanical properties and damage patterns align well with experimental results.

## Abstract

To reduce the reliance on large training sets for representative volume element (RVE) generation using machine learning, this work presents a novel approach based on physics-informed neural network (PINN) to generate RVEs for unidirectional fiber-reinforced composites with non-uniform fiber distributions and high-volume fractions. The method embeds physical constraints including fiber non-overlap, volume fraction, and boundary conditions directly into the neural network’s loss function. This integration eliminates the need for large training datasets, which is typically required by traditional machine learning methods. Moreover, it achieves volume fractions exceeding 0.8, surpassing the jamming limit of conventional generation techniques. Exhaustive statistical measurements taken at different scales confirm that the proposed method could accurately reproduce local fiber distribution patterns in realistic microstructures while maintaining complete randomness at larger scales. Finite element analysis was employed on the generated RVEs to predict the elastic properties and damage behavior that taking into account the interfacial debonding and nonlinear damage in matrix. The predictions of both macroscopic mechanical properties (elastic properties and strength) and microscopic damage patterns show good agreement with experimental results. The proposed PINN-based framework provides an efficient and reliable tool for computational micromechanics of polymer matrix composites.

## Full-text entities

- **Chemicals:** polymer (MESH:D011108)

## Full text

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## Figures

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## References

54 references — full list in the complete paper: https://tomesphere.com/paper/PMC12787896/full.md

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Source: https://tomesphere.com/paper/PMC12787896