# Effect of Print Orientation on the Tribological Behavior of a Steel Powder-Modified Thermoplastic

**Authors:** Krystyna Radoń-Kobus, Paweł Szczygieł

PMC · DOI: 10.3390/ma19010132 · Materials · 2025-12-30

## TL;DR

This study examines how print orientation affects the mechanical and wear properties of a thermoplastic composite with steel powder printed using FDM technology.

## Contribution

The novelty lies in analyzing the tribological behavior of a steel powder-modified thermoplastic under different print orientations.

## Key findings

- Print orientation significantly influences the mechanical properties of the composite material.
- The friction coefficient and wear resistance vary depending on the print direction and testing conditions.
- Dry friction and physiological saline solution tests revealed distinct wear patterns based on orientation.

## Abstract

This article presents the results of research on a composite filament made of a thermoplastic polymer with the addition of steel powder, used to produce samples using Fused Deposition Modeling (FDM) 3D printing technology. Samples were printed with different print orientations (0° and 90°) to assess the effect of print direction on mechanical and tribological properties. Sample hardness was tested using the Shore D method. Wettability was determined by measuring the contact angle using an optical tensiometer. Tribological wear tests were conducted using the ball-on-disk method. During the tests, the friction coefficient was recorded, and the wear traces were analyzed using an optical microscope. Friction-wear tests were conducted under dry friction conditions and with a physiological saline solution. The obtained results allowed for determining the relationship between print orientation and the mechanical properties and wear resistance of the analyzed composite material.

## Full-text entities

- **Chemicals:** saline (MESH:D012965), Steel (MESH:D013232), polymer (MESH:D011108)

## Full text

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## Figures

14 figures with captions in the complete paper: https://tomesphere.com/paper/PMC12787268/full.md

## References

27 references — full list in the complete paper: https://tomesphere.com/paper/PMC12787268/full.md

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Source: https://tomesphere.com/paper/PMC12787268