# Impact of Elevated Temperatures on the Integrity of PIR-Core Roof Sandwich Panel Connections

**Authors:** Anita Pawlak-Jakubowska, Paweł Krause, Artur Miros, Jiří Teslík, Michał Sitek

PMC · DOI: 10.3390/ma19010064 · Materials · 2025-12-23

## TL;DR

This study examines how slight gaps in PIR-core roof panels affect thermal insulation and fire resistance under high temperatures.

## Contribution

The novelty lies in evaluating the impact of small joint gaps on thermal performance and fire resistance of PIR-core roof panels.

## Key findings

- A 3 mm gap in joints did not exceed a 1 °C temperature difference, maintaining insulation.
- Numerical models showed thermal transmittance values between 0.187 and 0.196 W/(m2·K).
- Short-term exposure to 100 °C caused minimal PIR foam melting but no structural damage.

## Abstract

The article presents an evaluation of the behavior of joints in roof sandwich panels with a PIR foam core, under conditions of short-term exposure to high temperatures. The aim of the study was to analyze the temperature field distribution within the joint and to investigate how a slight unsealing of the joint by approximately 3 mm affects the thermal insulation. Experimental studies using thermography and numerical analysis made it possible to determine the impact of slight joint gaps on the temperature distribution on the surface of the panels. The temperature difference between the reference areas and the areas exposed to fire did not exceed 1 °C. Using the finite element method, numerical models of joints with a gap of up to 6.81 mm were created. The thermal transmittance values ranged from 0.187 to 0.196 W/(m2·K), and heat flux density at a 102 °C difference from 19.237 to 20 W/m2. Even with slight panel separation, the joint still meets the requirements for insulation and fire resistance. Short-term exposure to 100 °C caused no damage, except from ~1 mm local PIR foam melting, which is harmless. Proper roof installation, in accordance with the manufacturer’s guidelines ensured the tightness and thermal resistance of the roof.

## Full-text entities

- **Diseases:** fire (MESH:D000092422)

## Full text

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## Figures

15 figures with captions in the complete paper: https://tomesphere.com/paper/PMC12786826/full.md

## References

53 references — full list in the complete paper: https://tomesphere.com/paper/PMC12786826/full.md

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Source: https://tomesphere.com/paper/PMC12786826