# Flexible Sensors for Battery Health Monitoring

**Authors:** Xin Wang, Haiyan Zhang, Xinyi Qi, Sheng Chen, Zekai Huang, Jinwei Zhao, Yihang Wang, Dezhi Wu, Gaofeng Zheng, Chenyang Xue, Jianlin Zhou, Hailong Wang, Zongyou Yin, Libo Gao

PMC · DOI: 10.1007/s40820-025-01999-4 · 2026-01-05

## TL;DR

This paper explores how flexible sensors and AI can improve battery health monitoring in complex conditions, enhancing safety and reliability.

## Contribution

The paper introduces a 'sensing–AI–control' framework using flexible sensors and AI for efficient battery health monitoring.

## Key findings

- Flexible sensors offer adaptability for monitoring batteries under complex operating conditions.
- AI-powered data processing improves the accuracy and efficiency of battery state assessment.
- Mainstream flexible sensing technologies like film sensors and optical fiber sensors are reviewed for battery monitoring.

## Abstract

Flexible sensing technology enables battery health monitoring under complex operating conditions, overcoming the limitations of traditional monitoring methods.Artificial intelligence (AI) -powered data processing facilitates the construction of a "sensing–AI–control" framework, enhancing monitoring efficiency.

Flexible sensing technology enables battery health monitoring under complex operating conditions, overcoming the limitations of traditional monitoring methods.

Artificial intelligence (AI) -powered data processing facilitates the construction of a "sensing–AI–control" framework, enhancing monitoring efficiency.

With the widespread application of lithium batteries in electric vehicles and energy storage systems, battery-related safety and reliability issues have become increasingly prominent. Conventional monitoring methods often struggle to address dynamic changes under complex operando. In recent years, flexible sensing technology has emerged as a promising solution for battery health monitoring due to its high adaptability and conformability to complex structures. Meanwhile, empowered by artificial intelligence (AI) for data analysis, the collected data enables efficient and accurate state assessment, offering robust support for accident prevention. Against this background, this paper first explores the integrated applications of flexible sensors in battery health monitoring and their unique advantages in addressing complex battery operating conditions, while analyzing the potential of AI in battery state analysis. Subsequently, it systematically reviews mainstream flexible sensing technologies (e.g., film sensors, thermocouples, and optical fiber sensors), elucidating their mechanisms for revealing intricate internal battery processes during operation. Finally, the paper discusses AI’s role in enhancing monitoring efficiency and accuracy, and envisions future research directions and application prospects. This work aims to provide technical references for the battery health monitoring field as well as promote the application of flexible sensing technologies in improving battery system safety and reliability.

## Full-text entities

- **Chemicals:** lithium (MESH:D008094)

## Figures

16 figures with captions in the complete paper: https://tomesphere.com/paper/PMC12765797/full.md

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Source: https://tomesphere.com/paper/PMC12765797