# The Effects of Processing Conditions and Pressure on Composite Polymer Electrolyte Performance

**Authors:** Samantha P. Macchi, Lillian N. Elam, Josefine D. McBrayer, Noah B. Schorr

PMC · DOI: 10.3390/gels11110890 · Gels · 2025-11-05

## TL;DR

This study examines how pressure and processing conditions affect the performance of composite polymer electrolytes used in lithium batteries.

## Contribution

The work introduces a custom pressure test fixture to clarify the impact of pressure on polymer electrolyte conductivity.

## Key findings

- Optimal composite film conductivity ranges from 1.2 × 10−5 to 4.1 × 10−5 S cm−1 at room temperature.
- At elevated temperatures, the composite films achieved greater than 1 mS cm−1 conductivity.
- Symmetric cell testing showed over 99% Coulombic efficiency for over 100 cycles at 0.1 mA cm−2.

## Abstract

Solid polymer and composite polymer electrolytes have been investigated as a replacement for liquid electrolytes in lithium batteries and have shown promising conductivities at room temperature. However, the literature reports often do not fully investigate the effects of residual solvent or testing apparatus conditions, leading to discrepancies in reported performance and possible conflation of conductivity values. Using combinations of poly (vinylidene fluoride-co-hexafluoropropylene), succinonitrile, and lithium lanthanum zirconium tantalum oxide, this work aims to develop an understanding of how polymer electrolyte composition, including solvent retention, affects conductivity. A custom-designed controllable pressure test fixture was utilized to determine ionic conductivity of the composite polymer electrolyte films at a wide range of pressures (1.5–18.7 psi) and temperatures 10–90 °C. Applied pressure during testing greatly influences apparent conductivities, with optimal composite film conductivity values ranging from 1.2 × 10−5 to 4.1 × 10−5 S cm−1 at room temperature. At elevated temperatures, the composite films achieved greater than 1 mS cm−1. The ideal pressure was found to be dependent on the polymer electrolyte additives. Symmetric cell testing showed over 99% Coulombic efficiency for over one hundred cycles at 0.1 mA cm−2. The results of this work highlight the importance of careful characterization of electrolyte films and controlled test fixture pressure when developing polymer electrolytes.

## Linked entities

- **Chemicals:** succinonitrile (PubChem CID 8062)

## Full-text entities

- **Chemicals:** Polymer (MESH:D011108), lithium (MESH:D008094), lithium lanthanum zirconium tantalum oxide (-), succinonitrile (MESH:C010337), poly (vinylidene fluoride-co-hexafluoropropylene) (MESH:C545920)

## Full text

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## Figures

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## References

39 references — full list in the complete paper: https://tomesphere.com/paper/PMC12652269/full.md

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Source: https://tomesphere.com/paper/PMC12652269