# Biomechanical analysis of different lifting speeds when using an active exoskeleton

**Authors:** Dominik Mayer, Tobias Siebert, Jens Hasenmaier, Norman Stutzig

PMC · DOI: 10.3389/fbioe.2025.1685634 · Frontiers in Bioengineering and Biotechnology · 2025-11-11

## TL;DR

This study examines how an active exoskeleton affects muscle activity and joint movement during lifting at different speeds and support levels.

## Contribution

The study introduces a biomechanical analysis of an active exoskeleton's impact on muscle activation and joint kinematics during load lifting.

## Key findings

- Faster lifting increased muscle activity in the biceps femoris and vastus medialis, but not in the erector spinae.
- Full exoskeleton support significantly reduced erector spinae and biceps femoris activity, suggesting reduced spinal load.
- Exoskeleton support levels did not interact with lifting speed in affecting muscle activity.

## Abstract

Musculoskeletal disorders (MSDs), especially lower back pain, are common consequences of repetitive and long-term mechanical stress. Exoskeletons offer a promising approach to reduce this stress by supporting the wearer during physical labour. This study investigated the effect of an active exoskeleton (Apogee) on muscle activation and joint kinematics during load lifting at different lifting speeds and exoskeleton support levels.

Sixteen healthy young adults (8 male, 8 female) lifted a 15 kg box at two lifting speeds (9 and 12 lifting cycles/min) and four support levels: 1) without exoskeleton, 2) exoskeleton in passive mode, 3) 50% support and 20% counterforce, 4) 100% support and 60% counterforce. Muscle activity was measured in the M. erector spinae (MES), M. biceps femoris (MBF) and M. vastus medialis (MVM) using EMG. Furthermore, joint range of motion (ROM) in the ankle, knee and hip were analysed using 3D motion capture.

Faster lifting significantly (p < 0.05) increased MBF (by 4.0% ± 1.5% maximum voluntary contraction, MVC) and MVM (1.6% ± 0.7% MVC) activity, while MES remained unaffected. The highest support level led to a significant decrease in MES and MBF activity by about 22.3% MVC and 10.6% MVC, respectively, as well as a small increase in hip joint ROM by 6° compared to lifting without exoskeleton support. There was no interaction between the level of support and lifting speed.

The decrease in MES activity of 22.3% MVC with full support suggests a potent reduction in spinal load. MBF activity increased less with higher speeds when support was applied. The MVM showed low and stable activity across all conditions. These findings suggest that the active exoskeleton Apogee provides support regardless of lifting speed and may help prevent MSDs in occupational settings. Users can adjust support levels based on task requirements and personal comfort.

## Full-text entities

- **Diseases:** lower back pain (MESH:D017116), MSDs (MESH:D009140)

## Full text

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## Figures

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## References

29 references — full list in the complete paper: https://tomesphere.com/paper/PMC12644078/full.md

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Source: https://tomesphere.com/paper/PMC12644078