# Analysis of Quasi-Simultaneous Laser Welding in T-Joint Configuration for PMMA-ABS Using Circular Wobble Geometry

**Authors:** Antonio Lezzoche, Giulia Mossotti, Carmelo Nicosia, Marco Baggi, Michele Perlo, Luciano Scaltrito, Andrea Ancillao

PMC · DOI: 10.3390/ma18214819 · 2025-10-22

## TL;DR

This study explores laser welding of PMMA and ABS in a T-joint using a circular wobble path to optimize weld quality and speed for industrial use.

## Contribution

The study introduces a quasi-simultaneous laser welding method optimized for T-joints using a circular wobble geometry.

## Key findings

- Higher energy density increases penetration depth in PMMA-ABS welds.
- Weld strength peaks at 20 scans and laser power above 130 W.
- A configuration with 1137 N strength and 0.8 s welding time is suitable for mass production.

## Abstract

The focus of this study was the investigation of the quasi-simultaneous laser welding (QSW) technique of polymethyl methacrylate (PMMA) and acrylonitrile butadiene styrene (ABS) in a T-joint configuration using a circular wobble laser path. The main aim was to find how laser parameters, such as scanning speed, number of scans, and laser power, influence key indicators of weld quality: penetration depth and weld strength. A range of scanning speeds (1–2 m/s) and scan repetitions (20–70) was explored, with the goal of keeping the total welding time around 1 s, a time compatible with industrial mass production. The results demonstrated a clear correlation between linear energy density and penetration depth. Deeper penetrations were achieved at higher energy levels. Weld strength was maximized with a lower number of scans (20) and higher powers (above 130 W). The configuration offering the best combination of weld strength (1137 N) and total welding time (0.8 s) was identified, demonstrating the suitability of QSW for mass production.

## Linked entities

- **Chemicals:** acrylonitrile butadiene styrene (PubChem CID 24756)

## Full-text entities

- **Chemicals:** PMMA (MESH:D019904), ABS (-)

## Figures

11 figures with captions in the complete paper: https://tomesphere.com/paper/PMC12608726/full.md

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Source: https://tomesphere.com/paper/PMC12608726