# The potential of microfluidic cell analysis in CAR T cell therapy manufacturing

**Authors:** Aleksandra Nikoniuk, Koki Lilova, Michael Thomas, Nicolas Szita

PMC · DOI: 10.3389/fbioe.2025.1613836 · Frontiers in Bioengineering and Biotechnology · 2025-10-29

## TL;DR

This paper reviews how microfluidic technology can improve quality control in CAR T cell therapy manufacturing by enabling faster and more sensitive cell analysis.

## Contribution

The paper evaluates recent microfluidic approaches for T cell analysis and their suitability for CAR T cell therapy quality control.

## Key findings

- Microfluidic devices offer improved sensitivity and faster results for cell counting and phenotyping.
- Current limitations in microfluidic devices hinder their widespread use in CAR T cell manufacturing.
- Microfluidic technology has the potential to enhance and expand existing quality control testing methods.

## Abstract

Despite significant success in treating hematological cancers, Chimeric Antigen Receptor (CAR) T cell therapies must overcome several challenges to become accessible to a wide patient population. With the high cost of treatment stemming partly from the complexity of the manufacturing process, there is a need for radical innovation in the ways those therapies are made. A crucial aspect of the manufacturing process is quality control (QC), responsible for monitoring the quality of the drug product. The use of microfluidic technology, in which microchannels are designed and fabricated to achieve high control of liquids, can increase sensitivity, lower the Limit of Detection (LoD), and improve time-to-result of analytical assays. This review examines how recently developed microfluidic devices for T cell analysis fit the requirements of QC testing in CAR T cell manufacturing. A particular focus is on cell counting, cell phenotyping, and cytotoxicity assessments, where a range of microfluidic approaches have been taken to deliver reliable analytical assays. The review not only highlights current limitations of microfluidic devices that hinder their implementation in manufacturing, but also their potential to expand on current QC testing.

## Full-text entities

- **Genes:** NR1I3 (nuclear receptor subfamily 1 group I member 3) [NCBI Gene 9970] {aka CAR, CAR1, MB67}
- **Diseases:** hematological cancers (MESH:D009369), cytotoxicity (MESH:D064420)
- **Species:** Homo sapiens (human, species) [taxon 9606]

## Full text

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## Figures

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## References

94 references — full list in the complete paper: https://tomesphere.com/paper/PMC12605917/full.md

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Source: https://tomesphere.com/paper/PMC12605917