# Surface structuring of glass with submicrometer features using selective laser etching

**Authors:** Axel Günther, Xiaowei Wang, Wolfgang Kowalsky, Bernhard Roth

PMC · DOI: 10.1038/s41598-025-27241-0 · Scientific Reports · 2025-11-10

## TL;DR

Researchers improved a laser etching technique to create smooth, submicrometer glass structures suitable for optical applications.

## Contribution

They achieved optical-quality surface roughness using selective laser etching without additional steps.

## Key findings

- A surface roughness of approximately 30 nm was achieved using selective laser etching.
- Submicrometer features in fused silica were fabricated using SLE and KOH etchant.
- The method enables production of optical gratings for visible wavelengths.

## Abstract

Selective laser etching (SLE) is a procedure to create customized micro-fluidic or micro-mechanical structures in glass. We aim to utilize SLE for optics production as well and report on detailed investigations of the glass structuring process by variation of stage speed, laser power, polarization and repetition rate of the laser to reduce the surface roughness to optical quality without any additional process steps. We show that a surface roughness of \documentclass[12pt]{minimal}
				\usepackage{amsmath}
				\usepackage{wasysym} 
				\usepackage{amsfonts} 
				\usepackage{amssymb} 
				\usepackage{amsbsy}
				\usepackage{mathrsfs}
				\usepackage{upgreek}
				\setlength{\oddsidemargin}{-69pt}
				\begin{document}$$\approx$$\end{document}30 nm can be achieved which is sufficient to fabricate optical components or integrated optical structures even for the visible wavelength range. Our results enable the fabrication of free standing micro-structures with a feature size of less than 1 µm in fused silica using SLE and KOH as etchant which enables the fabrication of optical gratings.

## Linked entities

- **Chemicals:** KOH (PubChem CID 14797)

## Full-text entities

- **Chemicals:** fused silica (-), KOH (MESH:C029943)

## Full text

_Full body text omitted from this summary view._ Fetch the complete paper as Markdown: https://tomesphere.com/paper/PMC12603113/full.md

## Figures

9 figures with captions in the complete paper: https://tomesphere.com/paper/PMC12603113/full.md

## References

1 references — full list in the complete paper: https://tomesphere.com/paper/PMC12603113/full.md

---
Source: https://tomesphere.com/paper/PMC12603113