# Enhanced Spectral Tunability by Sub‐10 nm Nanogaps in Graphene‐Metal Hybrid Metasurfaces

**Authors:** Fei Han, Zaoyang Lin, Kacper Pilarczyk, Hongwei Tang, Guy A. E. Vandenbosch, Joris Van de Vondel, Xuezhi Zheng, Niels Verellen, Ewald Janssens

PMC · DOI: 10.1002/advs.202506898 · Advanced Science · 2025-07-30

## TL;DR

Researchers developed a new fabrication method to create sub-10 nm gaps in graphene-metal metasurfaces, improving their performance in controlling mid-infrared light.

## Contribution

A novel fabrication approach enabling sub-10 nm nanogaps in graphene-metal metasurfaces, surpassing the 20 nm limit of conventional methods.

## Key findings

- The spectral tuning range increased from 0.50 to 0.77 µm with sub-10 nm gaps.
- Modulation depth improved from 45% to 59% due to stronger field enhancement in smaller gaps.

## Abstract

Electrically tunable graphene‐metal metasurfaces have emerged as a promising platform for precise control of free‐space light propagation. However, their resonance tuning range is limited by fabrication constraints, particularly by the achievable gap size between coupled antennas, which is the parameter that influences the device's performance most. In this work, this challenge is addressed by introducing a novel fabrication approach that combines traditional e‐beam lithography with physical vapor deposition of an additional thin metal layer and subsequent ion milling. Incorporating an Al2O3 etch‐stop layer allows to overcome the ≈20 nm gap size limitation of conventional methods. Using this approach sub‐10 nm gaps can be fabricated reliably and the tuning range of metasurfaces operating in the mid‐infrared is increased from 0.50 to 0.77 µm, together with an enhancement in the maximum modulation depth from 45% to 59%. The better performance is attributed to stronger field enhancement in the reduced nanogap. This work is a critical step toward widely tunable mid‐infrared metasurfaces, with potential applications in spatial light modulators, surface‐enhanced Raman spectroscopy, and quantum photonics.

A tunable mid‐infrared metasurface integrating graphene and metal antenna arrays with sub‐10 nm nanogaps is presented, overcoming the ≈20 nm limit of conventional fabrication. The enhanced spectral tuning range and modulation depth are enabled by combining electron‐beam lithography, thin metal deposition, and directional ion milling to precisely define ultra‐narrow gaps for efficient light–matter interaction.

## Linked entities

- **Chemicals:** Al2O3 (PubChem CID 9989226)

## Full-text entities

- **Chemicals:** Graphene (MESH:D006108), Al2O3 (MESH:D000537)

## Full text

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## Figures

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## References

92 references — full list in the complete paper: https://tomesphere.com/paper/PMC12561178/full.md

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Source: https://tomesphere.com/paper/PMC12561178