# Cross-talk between engineered Clostridium acetobutylicum and Clostridium ljungdahlii in syntrophic cocultures enhances isopropanol and butanol production

**Authors:** Jonathan K. Otten, John D. Hill, Noah B. Willis, Joseph Dougherty, Andrew Dalton, Eleftherios T. Papoutsakis

PMC · DOI: 10.3389/fmicb.2025.1674318 · Frontiers in Microbiology · 2025-10-06

## TL;DR

Engineered bacteria working together can produce more isopropanol and butanol from sugar, using CO2 efficiently and improving overall chemical yields.

## Contribution

A novel engineered syntrophic coculture system that enhances isopropanol and butanol production with high yields and carbon efficiency.

## Key findings

- Cocultures achieved 246 mM isopropanol and 148 mM butanol in 64 hours with 85% of production before 32 hours.
- Total product yields reached 84.7% on a C-mol basis, significantly higher than 65.6% in monocultures.
- Coculture density and gas atmosphere strongly influenced species ratios and metabolic interactions.

## Abstract

There is a need for efficient and sustainable production of essential chemicals such as isopropanol and butanol from renewable sugar feedstocks. Microbial fermentations use glycolysis, and as result, a third of the sugar carbon is lost to CO2 through pyruvate decarboxylation to acetyl-CoA, the starting intermediate for the biosynthesis of most microbial metabolites. In nature, microbes exist in syntrophic consortia, allowing for mutually-beneficial interactions, the production of novel products, and the realization of novel benefits—including better carbon conservation—not seen in monocultures. We examined the impact of starting coculture cell densities, the gas atmosphere (N2, H2, or H2/CO2) and coculture species ratios (using a recently developed RNA-FISH flow cytometric assays) on metabolite production, yields and sugar-carbon utilization in serum bottles and bioreactors. Metabolic flux analysis identified the complex patterns by which the two species alter each other’s metabolism in a cell-density and gas-atmosphere dependent manner. For increased acetone production, we transformed Clostridium acetobutylicum with a plasmid (p95ace02a) expressing a synthetic acetone pathway comprising four native genes. This engineered C. acetobutylicum was cocultured with Clostridium ljungdahlii to capture the waste CO2 and H2 generated due to glucose catabolism by C. acetobutylicum, and to convert acetone into isopropanol. C. ljungdahlii activated the dormant acetate uptake in C. acetobutylicum, while coculture density dramatically impacted species ratios, electron management, and the H2 utilization of C. ljungdahlii. We achieved exceptionally-high concentrations of our desired products—246 mM isopropanol and 148 mM butanol—in 64 h, with about 85% of the production occurring before 32 h. We reached maximum productivities of 13.9 mM isopropanol/h and 10.4 mM butanol/h with 0.9 mol alcohol produced per mol of sugar consumed. Total product yields reached 84.7% on a C-mol basis, versus 65.6% that can be reached in a C. acetobutylicum monoculture. Engineered syntrophic cocultures can efficiently and tunably produce target chemicals including isopropanol and butanol for a renewable economy.

## Linked entities

- **Chemicals:** isopropanol (PubChem CID 3776), butanol (PubChem CID 263), acetone (PubChem CID 180), CO2 (PubChem CID 280), H2 (PubChem CID 783), glucose (PubChem CID 5793)
- **Species:** Clostridium acetobutylicum (taxon 1488), Clostridium ljungdahlii (taxon 1538)

## Full-text entities

- **Chemicals:** acetone (MESH:D000096), H2 (-), glucose (MESH:D005947), CO2 (MESH:D002245), acetate (MESH:D000085), N2 (MESH:D009584), alcohol (MESH:D000438), isopropanol (MESH:D019840), sugar (MESH:D000073893), pyruvate (MESH:D019289), butanol (MESH:D000440), acetyl-CoA (MESH:D000105), carbon (MESH:D002244)
- **Species:** Clostridium ljungdahlii (species) [taxon 1538], Clostridium acetobutylicum (species) [taxon 1488]
- **Cell lines:** p95ace02a — Canis lupus familiaris (Dog), Canine prostate carcinoma, Cancer cell line (CVCL_L310)

## Full text

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## Figures

8 figures with captions in the complete paper: https://tomesphere.com/paper/PMC12536658/full.md

## References

46 references — full list in the complete paper: https://tomesphere.com/paper/PMC12536658/full.md

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Source: https://tomesphere.com/paper/PMC12536658