# Error estimation and compensation in 4R and P3R closed-chain mechanisms due to joint clearance: a comparative study

**Authors:** Ankur Jaiswal, Darren Alton Dsouza, H. P. Jawale, Abhishek Jha, Anil Kumar, Munendra Singh

PMC · DOI: 10.1038/s41598-025-19941-4 · Scientific Reports · 2025-10-15

## TL;DR

This study compares how joint clearance affects the accuracy of two types of planar mechanisms, finding that revolute joints perform better in minimizing errors.

## Contribution

The paper introduces a novel error compensation framework and reveals that 4R mechanisms are more robust to joint clearance than P3R mechanisms.

## Key findings

- Joint clearance causes non-uniform positional errors in mechanisms.
- 4R mechanisms show greater robustness and lower sensitivity to joint clearance compared to P3R mechanisms.
- Revolute joint-based actuation is preferable for minimizing positional inaccuracy in robotic manipulators.

## Abstract

Four-bar linkages form the fundamental configuration of many planar mechanisms, and joint clearance is one of the primary factors that introduce deviations from their intended output. This paper presents a performance assessment of planar mechanisms with prismatic (P) and revolute (R) joints specifically 4R and P3R configurations under the influence of joint clearance. A detailed methodology for mechanical error analysis and compensation is employed. Both mechanisms are evaluated for identical trajectory generation tasks to ensure a fair comparative analysis. It is found that joint clearance leads to non-uniform positional errors across the mechanism’s working range, contrary to common assumptions of uniform error. Notably, the 4R mechanism exhibits greater robustness and lower sensitivity to joint clearance-induced positional errors compared to the P3R configuration. These findings suggest that revolute joint-based actuation is preferable to prismatic actuation for minimizing positional inaccuracy in robotic manipulators. The proposed error compensation framework also provides a generalized approach for assessing and improving the performance of mechanisms affected by mechanical inaccuracies.

## Full-text entities

- **Chemicals:** 4R (-)

## Full text

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## Figures

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## References

3 references — full list in the complete paper: https://tomesphere.com/paper/PMC12528504/full.md

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Source: https://tomesphere.com/paper/PMC12528504