# Design of a Clip-On Modular Tactile Sensing Attachment Based on Fiber Bragg Gratings: Theoretical Modeling and Experimental Validation

**Authors:** Fengzhi Zhao, Yan Feng, Min Xu, Yaxi Li, Hua Zhang

PMC · DOI: 10.3390/s25195943 · Sensors (Basel, Switzerland) · 2025-09-23

## TL;DR

This paper introduces a modular tactile sensing attachment for robots that can be easily swapped and provides accurate force measurements using fiber Bragg gratings.

## Contribution

The novel contribution is a clip-on tactile module with interchangeable sensor cores and a validated opto-mechanical model for force sensing.

## Key findings

- The opto-mechanical model predicts forces with less than 8% error across different module sizes.
- Case II (hollow PSC) has twice the force sensitivity of Case I (solid insert) but lower linearity.
- A new metric Q helps balance sensitivity, linearity, and dynamic lag in tactile perception.

## Abstract

Despite widespread modular tooling in robots and automated systems, tactile sensing lags behind, constrained by custom and non-interchangeable sensors. To close this gap, we developed a clip-on cylindrical tactile module that combines a snap-fit Clip-on Cap (CC) with a plug-in Sensor Core (PSC) hosting an array of force sensing and temperature-reference fiber Bragg gratings (FBGs). An opto-mechanical model relates Bragg wavelength shifts to external forces through parameterized dimensions and remains applicable across varied module sizes. Two loading configurations are examined: Case I, a PSC fitted with a compliant PSC-solid insert, and Case II, a hollow PSC. Experiments across both configurations validate the model, with prediction errors below 8%. Case II offers up to twice the force sensitivity of Case I, whereas Case I maintains slightly higher linearity (R2 > 0.95). We propose a metric, Q, for assessing the trade-off among sensitivity, linearity, and dynamic lag; analyses with this metric establish that softer solid inserts enhance tactile force perception. The CC–PSC pair can be rapidly swapped or detached to meet diverse application needs. These results provide a transferable design and modeling framework for equipping robots—or other automated systems—with universally deployable, clip-on tactile perception.

## Full-text entities

- **Genes:** PSC (Cholangitis, primary sclerosing) [NCBI Gene 100653366], RBM27 (RNA binding motif protein 27) [NCBI Gene 54439] {aka ARRS1, Psc1}, ENDOU (endonuclease, poly(U) specific) [NCBI Gene 8909] {aka P11, PP11, PRSS26}, POLE4 (DNA polymerase epsilon 4, accessory subunit) [NCBI Gene 56655] {aka YHHQ1, p12}
- **Diseases:** injury to (MESH:D014947)
- **Chemicals:** E1 (-), graphene (MESH:D006108), acrylate (MESH:C036658), E2 (MESH:D004958)
- **Species:** Homo sapiens (human, species) [taxon 9606]

## Full text

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## Figures

16 figures with captions in the complete paper: https://tomesphere.com/paper/PMC12527103/full.md

## References

37 references — full list in the complete paper: https://tomesphere.com/paper/PMC12527103/full.md

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Source: https://tomesphere.com/paper/PMC12527103